• 한국기계가공학회지
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• 제16권4호
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• pp.38-45
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• 2017

A finite element analysis-based approach which investigates the causes of the breakdown in the outer ring of the choke at hot rod rolling mill is presented. Two-dimensional drawings of the whole vertical-type mill stand are transformed into three-dimensional CAD models. Non-linear elasto-plastic deformation analysis of material at the roll gap is performed for computing roll force and torque of the work roll. Then, the reaction forces of the bearing rings together with a set of roller bearings that support the work roll are obtained by means of rigid body motion analysis. Finally, stress behaviors in the bearing rings together with a set of roller bearings that support the work roll are investigated by linear elastic analysis. Results reveal that stress at the contact area between the outer ring and roller bearing is extraordinary high when an internal gap between an external surface of the outer ring and the internal surface of the chock due to wear of the inside of the chock occurs.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 1997년도 춘계학술대회논문집; 경주코오롱호텔; 22-23 May 1997
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• pp.283-289
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• 1997

A 500Wh class high-speed Flywheel Energy Storage System (FESS) driven by a built-in BLDC motor/generator has been designed, which runs from 30000 to 60000rpm nominally. Due to the motor/generator inside, the flywheel rotor made of composites supported by PM/EM hybrid bearing system has a shape of bell or pendulum and thus requires accurate rotordynamic analyses and prediction of its dynamic behavior to secure the operating reliability. Rotordaynamic analyses of the flywheel rotor-bearing system revealed that the bell shaped rotor has two conical rigid-body modes in the system operating range and the first conical mode, of which nodal point lies in the radial EM bearing position, can adversely affect the dynamic response of the rotor at the corresponding critical speed. To eliminate the possibility of wild behavior of the rotor, two guide bearings are adopted at the upper end of the rotor and motor/generator. It was also revealed that the EM bearing stiffness of 0.5~1.0E+6 N/m and damping of 2000 Ns/m are favorable for smooth operation of the system around the 2nd critical speed.

• 한국자동차공학회논문집
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• 제15권4호
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• pp.115-123
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• 2007

In this paper, an analytical model is developed to describe the dynamic characteristics of a roller bearing. In order to obtain accurate dynamic response of roller bearing, each roller is modeled as a rigid body, which has radial and axial movement and rotational constraints. Beam element between outer race segments is used to consider flexibility of outer race. Beam deflection is calculated from beam forces and used for contact between roller and outer race. The efficient contact search kinematics and algorithms in the context of the compliance contact model are implemented to detect the interactions between roller and race for the sake of speedy and robust solutions. The numerical results are validated with another analysis results which are calculated using waviness condition. Increasing rollers, dynamic responses are compared with each other. In order to confirm dynamic behavior and nonlinear characteristic of roller bearing, Poincare map is used.

• 전기학회논문지
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• 제59권9호
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• pp.1605-1610
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• 2010

In this paper, the relative stability of magnetic bearing system for the flywheel energy storage is evaluated using both simulation and experimental analysis. We make the simulation model for the magnetic bearing flywheel system using the rigid body shaft model. According to international standard ISO 14839-3, We experimentally analyzed the relative stability of magnetic bearing system. Additionally using both the simulation model and experimental tests, Phase margin and Gain margin is acquired through Nyquist plot.

• 대한기계학회논문집
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• 제17권12호
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• pp.3073-3082
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• 1993

A magnetically suspended robot joint is developed, which is free of dust and oil generation. Two radial bearings consisting of cone-shaped magnet cores control the rotor motion in the axial and radial directions. A linearized dynamic model is developed for active control of the magnetic bearing system. The control algorithm is constructed such that the axial displacement of the joint is controlled by radial control current to the pairs of facing radial bearings. The stability and control performance is tested through numerical simulation based on the nonlinear model. Experiments are also performed to verify the theoretical development.

• 소음진동
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• 제7권3호
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• pp.467-475
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• 1997

A rotor-bearing system has been investigated, including internal damping and axial torque using finite dynamic elements. A procedure is presented for dynamic modeling of rotor-bearing system which consist of finite dynamic shaft elements, rigid disk, and bearing and seal. A finite dynamic element model including the effects of rotatory inertia, gyroscopic moments, axial force, and axial torque is developed using the frequency dependent shape function. The natural whirl speeds, stability, and unbalance response of rotor system are calculated on several cases and compared with the conventional finite elements.

• 한국유체기계학회 논문집
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• 제5권1호
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• pp.55-61
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• 2002

The feasibility of an oil-free, motor-driven, two-stage centrifugal compressor supported by air bump bearings is investigated. This centrifugal compressor is driven by a 75 kW motor at an operating speed of 39,000 RPM, and a pressure ratio of the compressor is set up to 4. The analysis is performed by using bearing equilibrium position, heaving stillness, Campbell diagram, unbalance response, and stability. It is demonstrated in this paper that air bump bearings can be adopted well to an oil-free, motor-driven, centrifugal compressor. Specially, Cu-coated bump bearings have enough damping force to reduce a synchronous unbalance for rigid modes of the two-stage compressor. Futhermore, this concept may be applied to the flexible rotor system such as high speed turbomachinery with a super critical speed.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1994년도 추계학술대회 논문집
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• pp.311-316
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• 1994

In this study, a governing equation for 4-axis active magnetic bearing system composed of a rigid rotor and two radial magnetic bearings is derived. We find out that there are two kind of coupling between control axes in the system. And digital contralized controller is designed based on state-space approach and linear quadratic regulator(LQR) theory. By numerical simulation, it is shown what the designed controller can stabilize the system and control the coupling effectively using limited control input.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2003년도 춘계학술대회 논문집
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• pp.356-363
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• 2003

The CWR of the plate girder bridges in non-ballast causes the additional axial force on the rail and the bearing due to the temperature axial force and the interaction between the CWR and bridges. This study shows the remarkable improvement of reducing the axial force of the CWR on the non-ballast bridge, compared to conventional methods. New method, which is differently designed in terms of longitudinal semi-rigid bearing, reduces the axial force on the bearing by making the girder act both directions. This method is applicable to most cases of bridges regardless of the restriction of length, and useful to reduce the abrasion and damage of the track material.

• 대한전기학회논문지:전기기기및에너지변환시스템부문B
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• 제53권2호
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• pp.82-89
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• 2004

In this paper, an active magnetic bearing(AMB) system is designed and controlled using a digital Proportional-Integral-Derivative(PID) control concept. The plant dynamics consisting of actuator and rigid rotor dynamics are described. A digital PID controller with a global control and a local control concept is designed and implemented using digital signal processor. Some experiments are conducted with each global control and local control concept. These include start-up test, impulse test, whirl response, and generator load test. The experimental results and comparison between those of a global control and a local control indicate that the global control of concept has impressive static and dynamic control performance for the prototype considered. From the whirl test, the developed system set can be controlled within about $\pm10\mu\textrm{m}$ gap variation at the rotational speed of 6000rpm and generate the AC power of frequency of $60\textrm{Hz}$, voltage of 100V and current of 0.8$\textit{A}$.