• Title/Summary/Keyword: Resistance error

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Optimization of Welding Parameters for Resistance Spot Welding of TRIP Steel using Response Surface Methodology (저항 점 용접에서 반응표면분석법을 이용한 고장력 TRIP강의 최적 용접 조건 설정에 관한 연구)

  • 박현성;김태형;이세헌
    • Journal of Welding and Joining
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    • v.21 no.2
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    • pp.76-81
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    • 2003
  • Due to the environmental problem, automotive companies are trying to reduce the weight of car body. Therefore, WP(Transformation Induced Plasticity) steels, which are hish strength and ductility have been developed. The application of TRIP steel to the members has been reported to increase the energy absorption capability. Welding process is a complex process; therefore deciding the optimal welding conditions is an effective method on the basis of the experimental data. However, using a trial-and-error method from the beginning in such a wide area, in order to decide the optimal conditions requires too many numbers of experiments. To overcome these problems and to decide the optimal conditions, response surface methodology was used. Response surface methodology is a collection of mathematical and statistical techniques that are for the modeling and analysis of problems in which a response of interest is influenced by several variables and the objective is to optimize this response. The introduced method was applied to the resistance spot welding process of the TRIP steel and the welding parameters were optimized. (Received December 6, 2002)

Study of the Constant Current Fuzzy Control System Design using CRS Algorithm during Inverter DC Resistance Spot Welding Process (인버터 DC 저항점용접 공정에서 CRS 알고리즘을 이용한 정전류 퍼지 제어시스템 설계에 관한 연구)

  • Park, Hyoung-Jin;Park, Pyeong-Won;Yu, Ji-Young;Kim, Dong-Cheol;Kang, Mun-Jin;Rhee, Se-Hun
    • Journal of Welding and Joining
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    • v.28 no.6
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    • pp.76-83
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    • 2010
  • The purpose of this study is to propose a method to decide near-optimal settings of the constant current fuzzy control parameters using a controlled random search. This method tries to find the near-optimal settings of the constant current fuzzy control parameters through experiments. It has an advantage of being able to carry out searches in the search domain which includes some irregular points. The method suggested in this study was used to determine the fuzzy control parameters by which the desired welding current were formed during inverter DC resistance spot welding. The output variable was the ITAE (integral of time multiplied by the absolute error). This output variable was determined according to the input variables, which are the GE, GDE, and GDU. This study described how to obtained near-optimal welding current condition over a wide search space conducting a relatively small number of experiments.

An Improved Analysis Model for the Ultimate Behavior of Unbonded Prestressed Concrete

  • Cho, Taejun;Kim, Myeong-Han
    • Journal of Korean Association for Spatial Structures
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    • v.17 no.4
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    • pp.149-157
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    • 2017
  • An innovative analysis method is proposed in this paper for the determination of ultimate resistance of prestressed concrete beams. The proposed method can be applied to simply supported or continuous beams in a unified manner whether structure and external loads are symmetric or not. Through the iterative nonlinear strain compatibility solutions, this method can also be applied to the non-prismatic section/un-symmetrical composite structures under moving load. The conventional studies have used the failure criteria when the strain of concrete reaches 0.003. However compared with bonded case, the value of strain in the reinforcement is much smaller than bonded case, thus, unbonded prestressed cases show compressive failure mode. It is shown that the proposed method gives acceptable results within 5% error compared with the prior experimental results. It can be shown that the proposed method can reach the solution much faster than typical three-dimensional finite element analysis for the same problem. This method is applicable to the existing unbonded prestressed members where deterioration has occurred leading to the reduced ultimate resistance or safety. In all, the proposed procedure can be applied to the design and analysis of newly constructed structures, as well as the risk assessment of rehabilitated structures.

A Mechanical Sensorless Vector-Controlled Induction Motor System with Parameter Identification by the Aid of Image Processor

  • Tsuji Mineo;Chen Shuo;Motoo Tatsunori;Kawabe Yuki;Hamasaki Shin-ichi
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.5B no.4
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    • pp.350-357
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    • 2005
  • This paper presents a mechanical sensorless vector-controlled system with parameter identification by the aid of image processor. Based on the flux observer and the model reference adaptive system method, the proposed sensorless system includes rotor speed estimation and stator resistance identification using flux errors. Since the mathematical model of this system is constructed in a synchronously rotating reference frame, a linear model is easily derived for analyzing the system stability, including motor operating state and parameter variations. Because it is difficult to identify rotor resistance simultaneously while estimating rotor speed, a low-accuracy image processor is used to measure the mechanical axis position for calculating the rotor speed at a steady-state operation. The rotor resistance is identified by the error between the estimated speed using the estimated flux and the calculated speed using the image processor. Finally, the validity of this proposed system has been proven through experimentation.

Development and Characterization of Vertical Type Probe Card for High Density Probing Test (고밀도 프로빙 테스트를 위한 수직형 프로브카드의 제작 및 특성분석)

  • Min, Chul-Hong;Kim, Tae-Seon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.19 no.9
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    • pp.825-831
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    • 2006
  • As an increase of chip complexity and level of chip integration, chip input/output (I/O) pad pitches are also drastically reduced. With arrival of high complexity SoC (System on Chip) and SiP (System in Package) products, conventional horizontal type probe card showed its limitation on probing density for wafer level test. To enhance probing density, we proposed new vertical type probe card that has the $70{\mu}m$ probe needle with tungsten wire in $80{\mu}m$ micro-drilled hole in ceramic board. To minimize alignment error, micro-drilling conditions are optimized and epoxy-hardening conditions are also optimized to minimize planarity changes. To apply wafer level test for target devices (T5365 256M SDRAM), designed probe card was characterized by probe needle tension for test, contact resistance measurement, leakage current measurement and the planarity test. Compare to conventional probe card with minimum pitch of $50{\sim}125{\mu}m\;and\;2\;{\Omega}$ of average contact resistance, designed probe card showed only $22{\mu}$ of minimum pitch and $1.5{\Omega}$ of average contact resistance. And also, with the nature of vertical probing style, it showed comparably small contact scratch and it can be applied to bumping type chip test.

Improvement of Heat Resistance for Union Type SMD Inductor Core (일체형 SMD INDUCTOR CORE의 내열 특성 개선)

  • Kim, S.J.;Kim, K.J.;Oh, Y.C.;Shin, C.G.;Cho, C.N.;Lee, D.G.;Kim, J.S.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.04b
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    • pp.6-7
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    • 2008
  • The purpose of this study was to investigate heat resistance for union type SMD inductor core. The samples was produced with process 5 step. In this study, it analysis heat resistance of SMD(Surface Mounted Device) inductor core and it get electric field only exist inside of SMD core. Therefore electric fields do not affect any device and equipments. These results are very important to design data acquisition system(several test equipments such as temperature, impedance, and current test), because data acquisition system can place under the SMD Inductor core. So, it can be decrease their test error due to electric field.

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A Study on the Measurement of the Crack Length Using the DCPD Method for the Fracture Test of the Pipe Specimen (직류전위차법을 이용한 배관 균열 길이 측정에 관한 연구)

  • Park, Jae-Sil;Seok, Chang-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.5
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    • pp.640-647
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    • 2004
  • In order to perform elastic-plastic fracture mechanical analyses, fracture resistance curves for concerned materials are required. The unloading compliance method and the DCPD(Direct Current Potential Drop) method have been widely used for measuring the crack length and the extension for a standard specimen fracture resistance curve test. However it is difficult to apply the unloading compliance method to a real pipe fracture resistance curve test. The objective of this paper is to propose the calibration equation between the normalized crack length and the normalized electric potential, and to apply to pipe fracture experiments. For these, finite element analyses were performed with various current input locations and crack front configurations. Also the 4-point bending jig was manufactured for a pipe test and the DCPD method was used to measure crack extensions and crack lengths for a pipe test. The calculated crack length by the DCPD method agreed with the measured crack length within 5% error.

Torque Ripple Suppression Method for BLDCM Drive Based on Four-Switch Three-Phase Inverter

  • Pan, Lei;Sun, Hexu;Wang, Beibei;Su, Gang;Wang, Xiuli;Peng, Guili
    • Journal of Power Electronics
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    • v.15 no.4
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    • pp.974-986
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    • 2015
  • A novel inverter fault-tolerant control scheme is proposed to drive brushless DC motor. A fault-tolerant inverter and its three fault-tolerant schemes (i.e., phase A fault-tolerant, phase B fault-tolerant, and phase C fault-tolerant) are analyzed. Eight voltage vectors are summarized and a voltage vector selection table is used in the control scheme to improve the midpoint current of the split capacitors. A stator flux observer is proposed. The observer can improve flux estimation, which does not require any speed adaptation mechanism and is immune to speed estimation error. Global stability of the flux observer is guaranteed by the Lyapunov stability analysis. A novel stator resistance estimator is incorporated into the sensorless drive to compensate for the effects of stator resistance variation. DC offset effects are mitigated by introducing an integral component in the observer gains. Finally, a control system based on the control scheme is established. Simulation and experiment results show that the method is correct and feasible.

Bistable Multivibrator Using Second Generation Current Conveyor and Its Application to Resistive Bridge Sensor (2세대 전류 컨베이어를 이용한 쌍안정 멀티바이브레이터 설계 및 저항형 브리지 센서에의 응용)

  • Chung, Won-Sup;Park, Jun-Min
    • Journal of IKEEE
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    • v.23 no.2
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    • pp.636-641
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    • 2019
  • A simple resistance deviation-to-time period converter is proposed for interfacing resistive half-bridge sensors. It consists of two 2nd generation current conveyors(CCIIs). The proposed converter has simpler circuit configuration than the conventional converters using operational amplifiers or operational transconductance amplifiers(OTAs). The proposed converter was simulated using CCII implemented with AD844 IC chips. The simulation results show that the converter has a conversion sensitivity of $0.01934ms/{\Omega}$ over a range of $100-500{\Omega}$ resistance deviations and a linearity error less than ${\pm}0.002%$.

Development of thermal conductivity model with use of a thermal resistance circuit for metallic UO2 microcell nuclear fuel pellets

  • Heung Soo Lee;Dong Seok Kim;Dong-Joo Kim;Jae Ho Yang;Ji-Hae Yoon;Ji Hwan Lee
    • Nuclear Engineering and Technology
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    • v.55 no.10
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    • pp.3860-3865
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    • 2023
  • A metallic microcell UO2 pellet has a microstructure where a metal wall is connected to overcome the low thermal conductivity of the UO2 fuel pellet. It has been verified that metallic microcell fuel pellets provide an impressive reduction of the fuel centerline temperature through a Halden irradiation test. However, it is difficult to predict the effective thermal conductivity of these pellets and researchers have had to rely on measurement and use of the finite element method. In this study, we designed a unit microcell model using a thermal resistance circuit to calculate the effective thermal conductivity on the basis of the microstructure characteristics by using the aspect ratio and compared the results with those of reported metallic UO2 microcell pellets. In particular, using the thermal conductivity calculated by our model, the fuel centerline temperature of Cr microcell pellets on the 5th day of the Halden irradiation test was predicted within 6% error from the measured value.