• Title/Summary/Keyword: Residual thickness

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Thermal Warpage Behavior of Single-Side Polished Silicon Wafers (단면 연마된 실리콘 웨이퍼의 열에 의한 휨 거동)

  • Kim, Junmo;Gu, Chang-Yeon;Kim, Taek-Soo
    • Journal of the Microelectronics and Packaging Society
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    • v.27 no.3
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    • pp.89-93
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    • 2020
  • Complex warpage behavior of the electronic packages causes internal stress so many kinds of mechanical failure occur such as delamination or crack. Efforts to predict the warpage behavior accurately in order to prevent the decrease in yield have been approached from various aspects. For warpage prediction, silicon is generally treated as a homogeneous material, therefore it is described as showing no warpage behavior due to thermal loading. However, it was reported that warpage is actually caused by residual stress accumulated during grinding and polishing in order to make silicon wafer thinner, which make silicon wafer inhomogeneous through thickness direction. In this paper, warpage behavior of the single-side polished wafer at solder reflow temperature, the highest temperature in packaging processes, was measured using 3D digital image correlation (DIC) method. Mechanism was verified by measuring coefficient of thermal expansion (CTE) of both mirror-polished surface and rough surface.

Plastic scintillator beta ray scanner for in-situ discrimination of beta ray and gamma ray radioactivity in soil

  • Bae, Jun Woo;Kim, Hee Reyoung
    • Nuclear Engineering and Technology
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    • v.52 no.6
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    • pp.1259-1265
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    • 2020
  • A beta ray scanner was proposed for in-situ discrimination of beta and gamma ray radioactivity. This scanner is based on the principle that gamma and beta rays experience different changes in detection efficiency in scintillators with different geometries, especially with regard to the scintillator thickness. The ratios of the counting rates of gamma rays (Rgamma), beta rays (Rbeta), and sample measurements (Rtotal) in a thick scintillator to those in a thin one are reported. The parameter Xthick, which represents the counting rate contributed by beta rays to the total counting rate in the thick scintillator, was derived as a function of those ratios. The values of Rgamma and Rbeta for 60Co and 90Sr sources were estimated as 3.2 ± 0.057 and 0.99 ± 0.0049, respectively. The estimated beta ray contributions had relative standard deviations of 2.05-4.96%. The estimated range of the beta rays emitted from 90Sr was 19 mm as per the Monte Carlo N-Particle simulation, and this value was experimentally verified. Homogeneous and surface contaminations of 60Co and 90Sr-90Y were simulated for application of the proposed method. The counting rate contributed by the beta rays was derived and found to be proportional to the concentration of 90Sr-90Y contamination.

Preparation and Evaluation of the Properties of Al-doped Zinc Oxide (AZO) Films Deposition by Rapid Thermal Annealing (급속 열처리 방법에 의한 Al-doped Zinc Oxide (AZO) Films의 제조 및 특성 평가)

  • Kim, Sung-Jin;Choi, Kyoon;Choi, Se-Young
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.25 no.7
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    • pp.543-551
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    • 2012
  • In this study, transparent conducting Al-doped Zinc Oxide (AZO) films with a thickness of 150 nm were prepared on corning glass substrate by the RF magnetron sputtering with using a Al-doped zinc oxide (AZO), ($Al_2O_3$: 2 wt%) target at room temperature. This study investigated the effect of rapid thermal annealing temperature and oxygen ambient on structural, electrical and optical properties of Al-doped zinc oxide (AZO) thin films. The films were annealed at temperatures ranging from 400 to $700^{\circ}C$ by using Rapid thermal equipment in oxygen ambient. The effect of RTA treatment on the structural properties were studied by x-ray diffraction and atomic force microscopy. It is observed that the Al-doped zinc oxide (AZO) thin film annealed at $500^{\circ}C$ at 5 minute oxygen ambient gas reveals the strongest XRD emission intensity and narrowest full width at half maximum among the temperature studied. The enhanced UV emission from the film annealed at $500^{\circ}C$ at 5 minute oxygen ambient gas is attributed to the improved crystalline quality of Al-doped zinc oxide (AZO) thin film due to the effective relaxation of residual compressive stress and achieving maximum grain size.

CHAINED COMPUTATIONS USING AN UNSTEADY 3D APPROACH FOR THE DETERMINATION OF THERMAL FATIGUE IN A T-JUNCTION OF A PWR NUCLEAR PLANT

  • Pasutto, Thomas;PENiguel, Christophe;Sakiz, Marc
    • Nuclear Engineering and Technology
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    • v.38 no.2
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    • pp.147-154
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    • 2006
  • Thermal fatigue of the coolant circuits of PWR plants is a major issue for nuclear safety. The problem is especially accute in mixing zones, like T-junctions, where large differences in water temperature between the two inlets and high levels of turbulence can lead to large temperature fluctuations at the wall. Until recently, studies on the matter had been tackled at EDF using steady methods: the fluid flow was solved with a CFD code using an averaged turbulence model, which led to the knowledge of the mean temperature and temperature variance at each point of the wall. But, being based on averaged quantities, this method could not reproduce the unsteady and 3D effects of the problem, like phase lag in temperature oscillations between two points, which can generate important stresses. Benefiting from advances in computer power and turbulence modelling, a new methodology is now applied, that allows to take these effects into account. The CFD tool Code_Saturne, developped at EDF, is used to solve the fluid flow using an unsteady L.E.S. approach. It is coupled with the thermal code Syrthes, which propagates the temperature fluctuations into the wall thickness. The instantaneous temperature field inside the wall can then be extracted and used for structure mechanics computations (mainly with EDF thermomechanics tool Code_Aster). The purpose of this paper is to present the application of this methodology to the simulation of a straight T-junction mock-up, similar to the Residual Heat Remover (RHR) junction found in N4 type PWR nuclear plants, and designed to study thermal striping and cracks propagation. The results are generally in good agreement with the measurements; yet, in certain areas of the flow, progress is still needed in L.E.S. modelling and in the treatment of instantaneous heat transfer at the wall.

Structural dependences of the extinction in an 1.55 $1.55{\mu}m$ InGaAsP/InGaAsP multiple-quantum-well electro-absorption modulator (1.55 $1.55{\mu}m$ InGaAsP/InGaAsP MQW 광흡수 변조기에서 구조변수가 소광특성에 미치는 영향)

  • 민영선;심종인;어영선
    • Korean Journal of Optics and Photonics
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    • v.12 no.1
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    • pp.40-47
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    • 2001
  • The structural dependence of the performance of an 1.55 $1.55{\mu}m$ InGaAsPIInGaAsP MQW electro-absorption modulator for highspeed digital fiber communication was systematically investigated. The effects of n-doped SCH region length $t_n$ as well as the general structure parameters including quantum well number $N_w$, well-thickness $t_w$, detuning wavelength $\Delta\lambda$, and device length L were thoroughly analyzed. Thereby, a high-pelfoIDlance electro-absorption modulator with device length L of $100{\mu}m$ was successfully designed. The designed structure showed excellent characteristics that have residual loss less than -1.5 dB, operational voltage from 0 V to -2V, and extinction ratios of -2.92 dB at $V_{\alpha}$=-1 V and -10 dB at $V_{\alpha}$=-2V.X>=-2V.

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3-D Frame Analysis and Design Using Refined Plastic-Hinge Analysis Accounting for Local Buckling (국부좌굴을 고려하는 개선소성힌지해석을 이용한 3차원 강뼈대 구조물 해석 및 설계)

  • Kim, Seung Eock;Park, Joo Soo
    • Journal of Korean Society of Steel Construction
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    • v.14 no.1
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    • pp.13-21
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    • 2002
  • In this paper, 3-D frame design using refined plastic-hinge analysis accounting for local buckling is developed. This analysis accounts for material and geometric nonlinearities of the structural system and its component members. Moreover, the problem associated with conventional refined plastic-hinge analyses, which do not consider the degradation of the flexural strength caused by local buckling, is overcome. Efficient ways of assessing steel frame behavior including gradual yielding associated with residual stresses and flexure, second-order effect, and geometric imperfections are presented. In this study, a model consisting of the width-thickness ratio is used to account for local buckling. The proposed analysis is verified by the comparison of the LRFD results. A case study shows that local buckling is a very crucial element to be considered in second-order plastic-hinge analysis. The proposed analysis is shown to be an efficient, reliable tool ready to be implemented into design practice.

Comparison of Longitudinal Liquid Permeability of Pinus koraiensis Sapwood Treated by Steaming and Various Drying Methods (증기 및 여러 가지 건조방법으로 처리된 잣나무 변재의 섬유방향 액체투과율 비교)

  • Kang, Ho-Yang;Lu, Jianxiong
    • Journal of the Korean Wood Science and Technology
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    • v.33 no.6 s.134
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    • pp.17-24
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    • 2005
  • Korean pine (Pinus koraiensis Sieb.et Zucc.) boards of 30 mm thickness were treated by steaming and four different drying methods. Small specimens were taken from the sapwoods of the treated boards and their longitudinal liquid permeability was measured according to Darcy's law. The specimens were also extracted with alcohol and aceton solutions to examine the mechanism of liquid flow in wood. It was observed that specific permeability drastically decreases with measurement time, resulting in violation of Darcy's law. It may be due to that air bubbles formed under vacuum block flow paths in resin canals. The average specific permeabilities of non-extracted and extracted specimens are different from one treatment to another. It is supposed that the properties of residual resin in resin canals change depending on the conditions of treatments. Anatomical examination was conducted with a scanning electron microscope.

Optimization of Lace Tube with Gray Theory and Design of Experiment (회색 관계 이론과 실험계획을 이용한 Lance Tube Nozzle 최적화)

  • Jeong, Ilkab;Lee, Dongmyung;Lee, Sangbeom;Lim, Jintaek
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.6
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    • pp.1001-1006
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    • 2016
  • As consumption of energy is increasing rapidly, energy saving is emphasized in nowadays. Thermal power plant occupies a large proportion in various type of power plant. Major causes of decreased power generation efficiency on thermal power stations is deposition of fly ash. Soot Blower is a facility to remove the ash which is deposited outside of tube by steam blowing on boiler. Residual stream which caused by lance tube in soot blower cannot be discharged steam effectively in lance tube causes reducing the thickness of lance tube. On the contrary, increasing discharge ratio of steam, lance tube cannot sustain proper pressure to remove ash on tube. This study suggests increasing discharge ratio of steam with proper pressure to remove ash on tube by optimization on shape of lance tube nozzle. To optimize shape of nozzle, discharge ratio and maximum blowing pressure on nozzle is selected as object functions. Diameter of nozzle, distance between nozzles, angle of nozzle and gap between nozzle is selected as design parameters. Then the design of experiment (DOE) with an orthogonal array is performed to analyze the effect of design parameters. And grey relational analysis and analysis of mean (ANOM) is performed to optimize shape of lance tube.

Confinement models for high strength short square and rectangular concrete-filled steel tubular columns

  • Aslani, Farhad;Uy, Brian;Wang, Ziwen;Patel, Vipul
    • Steel and Composite Structures
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    • v.22 no.5
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    • pp.937-974
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    • 2016
  • While extensive efforts have been made in the past to develop finite element models (FEMs) for concrete-filled steel tubular columns (CFSTCs), these models may not be suitable to be used in some cases, especially in view of the utilisation of high strength steel and high strength concrete. A method is presented herein to predict the complete stress-strain curve of concrete subjected to tri-axial compressive stresses caused by axial load coupled with lateral pressure due to the confinement action in square and rectangular CFSTCs with normal and high strength materials. To evaluate the lateral pressure exerted on the concrete in square and rectangular shaped columns, an accurately developed FEM which incorporates the effects of initial local imperfections and residual stresses using the commercial program ABAQUS is adopted. Subsequently, an extensive parametric study is conducted herein to propose an empirical equation for the maximum average lateral pressure, which depends on the material and geometric properties of the columns. The analysis parameters include the concrete compressive strength ($f^{\prime}_c=20-110N/mm^2$), steel yield strength ($f_y=220-850N/mm^2$), width-to-thickness (B/t) ratios in the range of 15-52, as well as the length-to-width (L/B) ratios in the range of 2-4. The predictions of the behaviour, ultimate axial strengths, and failure modes are compared with the available experimental results to verify the accuracy of the models developed. Furthermore, a design model is proposed for short square and rectangular CFSTCs. Additionally, comparisons with the prediction of axial load capacity by using the proposed design model, Australian Standard and Eurocode 4 code provisions for box composite columns are carried out.

Role of Bevel Angles Influenced on the Fatigue Life of Butt-welded Joints (맞대기 이음 용접의 피로수명에 베벨 각도가 미치는 역할)

  • Park, Jihwan;Han, Changwan;Jung, Seungbin;Park, Seonghun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.2
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    • pp.141-147
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    • 2014
  • This study aims to investigate the influence of bevel angles on the fatigue life of V-groove butt-welded joints with back-plates made by SM490A steel material, generally used for excavators, because changes in the geometry, material and surface properties of welded regions affect the fatigue life of welded structures. Butt type test specimens were prepared by the $CO_2$ welding of rolled steel plates (SM50A steel) with a thickness of 13.5 mm at a welding speed of 30 cm/min and these Butt type test specimens had two different groove angles, which are $40^{\circ}$ (A type) and $30^{\circ}$ (B type). In order to investigate differences in fatigue life between two types, 4-point bending fatigue tests were conducted with a stress ratio of R=0.1 under the cyclic loading environment at a frequency of 5 Hz at room temperature. The fatigue life of A type specimens was approximately 7% higher than that of B type specimens. The stress concentration factors calculated by finite element analysis were 2.16 for A type and 2.25 for B type, whose difference was caused by the influence of the back-plates of butt-welded structures. The current results could provide important guidelines to determine the V-groove angle of butt-welded joints with a satisfactory fatigue life, although under severe operating conditions.