• Title/Summary/Keyword: Residual life prediction

Search Result 88, Processing Time 0.023 seconds

A Proposal of Parameter Determination Method in the Residual Strength Degradation Model for the Prediction of Fatigue Life (I) (피로수명예측을 위한 잔류강도 저하모델의 파라미터 결정법 제안(I))

  • Kim, Sang-Tae;Jang, Seong-Su
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.25 no.5
    • /
    • pp.874-882
    • /
    • 2001
  • The static and fatigue tests have been carried out to verify the validity of a generalized residual strength degradation model. And a new method of parameter determination in the model is verified experimentally to account for the effect of tension-compression fatigue loading of spheroidal graphite cast iron. It is shown that the correlation between the experimental results and the theoretical prediction on the statistical distribution of fatigue life by using the proposed method is very reasonable. Furthermore, it is found that the correlation between the theoretical prediction and the experimental results of fatigue life in case of tension-tension fatigue data in composite material appears to be reasonable. Therefore, the proposed method is more adjustable in the determination of the parameter than maximum likelihood method and minimization technique.

Fatigue Crack Propagation Life Assessment of T-joint Fillet Weldment Considering Residual Stress under Random Loading (변동하중하의 잔류응력을 고려한 십자형 용접부의 잔존 수명 예측에 관한 연구)

  • Kim, Sung-Hoon;Kim, Kyung-Su;Lee, Jang-Hyun;Yoo, Chang-Hyuk;You, Won-Hyo;Yoo, Mi-Ji
    • Journal of Welding and Joining
    • /
    • v.29 no.2
    • /
    • pp.46-55
    • /
    • 2011
  • This paper deals with the crack propagation life assessment of T-joint welded structure where typical fatigue cracks have been frequently initiated when the marine vessels experience the storm load. Welding residual stresses are calculated to investigate its effects on the fatigue life. Thereafter the residual stress distribution was applied to the AFGROW life prediction program, which incorporated the loading, the welding residual stress, and the geometric shape of the structure. The fatigue tests of the T-joint welded specimen under storm loading show the beach mark clearly generated on the fractured section of the weldment. The crack propagation life estimated based on the beach mark is compared with that of AFGROW to validate the life prediction. Based on the results, the evaluation method of the remaining fatigue life for T-joint fillet weldment of marine vessel's cargo hold with random load or storm load was established.

A Study on the Prediction of Fatigue Crack Initiation Life of Hole Expansion Plate (홀 확장 판재의 피로균열 발생수명 예측에 관한 연구)

  • 이동석;이준현
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.20 no.2
    • /
    • pp.129-135
    • /
    • 2003
  • The fatigue life of a structure can be enhanced by improving the mechanical and metallurgical aspects to strengthen the material around regions of high stress. Coldworking of holes in structures is one of the mechanical methods of strengthening material. The material for this research is A12024-T351 which is used for the primary member or aircraft. Specimens were tested under constant amplitude loading and residual stresses measured by X-ray diffraction technique. Fatigue crack initiation life was evaluated by a strain-life equation which was considered initial residual stress and residual stress relaxation exponent as a function of the strain amplitude. The predictions on fatigue crack initiation life were compared with experimental results. A wide range of discrepancies between them was found.

Fatigue Life Prediction of Weldment with Damage Mechanics (손상역학을 이용한 용접부의 피로수명예측)

  • Chung, Heung-Jin;Yoo, Byoung-Chan
    • Proceedings of the Computational Structural Engineering Institute Conference
    • /
    • 2008.04a
    • /
    • pp.60-64
    • /
    • 2008
  • According to previous research, welding-induced stress in steel structures can significantly affect the fatigue behaviour; it produces initial damage of weldiug part of structure locally and residual stresses reduce the fatigue strength after welding precess. In this study, through continuum damage mechanics, we can estimate the weldiug damage using the stress and strain history during welding process and the effect of welding residual stress for assessment of fatigue life. The variation of welding-induced stresses and strains need be traced precisely in advance for a reliable weldiug damage assessment. In this study, a damage and fatigue analysis techniques for steel structures with welding-induced residual stress are presented. First, We calculate the history of temperature according with welding process. And residual stress with a welding thermal history was evaluated by non-linear thermal stress analysis. Secondly, welding damage and fatigue life are estimated with kinetic damage law.

  • PDF

A Study of Crack Propagation and Fatigue Life Prediction on Welded Joints of Ship Structure (II) (선체 용접부의 균열진전 및 피로수명예측에 관한 연구(II))

  • Kim, Kyung-Su;Shim, Chun-Sik;Kwon, Young-Bin;Ko, Hee-Seung;Ki, Hyeok-Geun;Viswanathan, K.K.
    • Journal of the Society of Naval Architects of Korea
    • /
    • v.45 no.6
    • /
    • pp.679-687
    • /
    • 2008
  • The fatigue life of ship structure under cyclic loading condition is made up of crack initiation and propagation stages. For a welding member in ship structure, the fatigue crack propagation life is more important than the fatigue crack initiation life. To calculate precisely the fatigue crack propagation life at the critical welding location, the knowledge of the residual stress sensitivity on the fatigue strength is necessary. In this study, thermo elastic-plastic analysis was conducted in order to examine the effect of residual stress on the fatigue crack propagation life. Also the fatigue crack propagation lives considering residual stress were calculated using fatigue crack growth code, AFGROW, on the basis of fracture mechanics. AFGROW is widely used for fatigue crack growth predictions under constant and variable amplitude loading. The reliability of AFGROW on the fatigue of ship structure was confirmed by the comparison of the estimated results with the fatigue propagation test results.

Fatigue Life Prediction of a Laser Peened Structure Considering Model Uncertainty (모델 불확실성을 고려한 레이저 피닝 구조물의 피로 수명 예측)

  • Im, Jong-Bin;Park, Jung-Sun
    • Journal of the Korean Society for Aeronautical & Space Sciences
    • /
    • v.39 no.12
    • /
    • pp.1107-1114
    • /
    • 2011
  • In this paper, the fatigue life of a laser peened structure was predicted. In order to calculate residual stress induced by laser peening finite element simulation was carried out. Modified Goodman equation was used to consider the effect of compressive residual stress induced by laser peening in fatigue analysis. In addition, additive adjustment factor approach was applied to consider S-N curve model uncertainty. Consequently, the reliable bounds of the predicted fatigue life of the laser peened structure was determined.

Stress Analysis and Residual Life Assessment of T-piece of High Temperature Pipe (고온배관 T-부의 응력해석 및 잔여수명평가)

  • Kwon, Yang-Mi;Ma, Young-Wha;Cho, Seong-Wook;Yoon, Kee-Bong
    • Journal of the Korean Society of Safety
    • /
    • v.20 no.3 s.71
    • /
    • pp.34-41
    • /
    • 2005
  • For assessing residual lift of the steam pipe in fossil power plants, inspections and analysis are usually focused on the critical locations such as butt welds, elbows, Y-piece and T-piece of the steam pipes. In predicting the residual life of T-piece, determination of local stress near welds considering system load as well as internal pressure is not a simple problem. In this study, stress analysis of a T-piece pipe was conducted using a three-dimensional model which represents the T-piece of a domestic fossil power station. Elastic and elastic-creep analysis showed the maximum stress level and its location. Residual creep rupture life was also calculated using the stress analysis results. It was argued that the calculated life is reasonably same as the measured one. The stress analysis results also support life prediction methodology based on in-field replication technique.

Fatigue Crack Propagation Behavior for Electron Beam Welded Joint of SUS 321 (SUS 321 전자비임 용접부의 피로균열진전거동)

  • 김재훈
    • Journal of the Korean Society of Safety
    • /
    • v.12 no.2
    • /
    • pp.57-64
    • /
    • 1997
  • Fatigue crack propagation behaviors and life prediction for SUS 321 plate and its electron beam weld metal were investigated using compact tension specimens. The larger the stress ratio is, the faster the crack propagates, but the variation of crack propagation rate decreases. The effect of stress ratio is greater in the slow crack propagation area than in the faster one. The crack propagation rate of electron beam weld metal is faster than that of base metal because of hardening, weld defect and residual stress in welding area. The crack propagation rate of transverse weld metal has a lower than that of base metal due to the effect of residual stress, but in the time of passing through welding area, has a higher rate. The crack propagation rate using $\Delta$K$_{eff}$ can be well plotted regardless of stress ratio. The fatigue life prediction method of considering crack closure more exactly predicts fatigue life than conventional one. conventional one.e.

  • PDF

Fatigue Life Estimation of Welded Components Considering Welding Residual Stress Relaxation and Its Mean Stress Effect (잔류응력 이완 및 이의 평균응력 효과를 고려한 용접부 피로수명 평가)

  • Han, Seung-Ho;Han, Jeong-Woo;Shin, Byung-Chun;Kim, Jae-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.27 no.1
    • /
    • pp.175-182
    • /
    • 2003
  • The fatigue life of welded joints is sensitive to welding residual stress and complexity of their geometric shapes. To predict the fatigue life more reasonably. the effects of welding residual stress and its relaxation on their fatigue strengths should be considered quantitatively, which are often regarded to be equivalent to the effects of mean stresses by external loads. The hot-spot stress concept should be also adopted which can reduce the dependence of fatigue strengths for various welding details. Considering the factors mentioned above, a fatigue life prediction model using the modified Goodman's diagram was proposed. In this model, an equivalent stress was introduced which is composed of the mean stress based on the hot-spot stress concept and the relaxed welding residual stress. From the verification of the proposed model to real welding details, it is proved that this model can be applied to predict reasonably their fatigue lives.