• Title/Summary/Keyword: Residual data

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Numerical Analysis and Experimental Verification of Relaxation and Redistribution of Welding Residual Stresses (용접잔류응력의 이완과 재분포 해석 및 실험적 검증)

  • Song, Ha-Cheol;Jo, Young-Chun;Jang, Chang-Doo
    • Journal of the Society of Naval Architects of Korea
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    • v.41 no.6
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    • pp.84-90
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    • 2004
  • For the precise assessment of the effect of welding residual stresses on structural strength and fatigue crack growth behavior, new FE analysis algorithms for the estimation of residual stress relaxation due to external load and redistribution due to fatigue crack propagation were proposed in this paper. Initial welding residual stress field was obtained by thermal elasto-plastic analysis considering temperature dependent material properties, and the amount of residual stress relaxation and redistribution were assessed by subsequent elasto-plastic analysis In the analysis of fatigue crack propagation, the applied SIF(Stress Intensity Factor) range was evaluated by $\frac{1}{4}$-point displacement extrapolation method, and the effect of welding residual stresses on crack propagation was considered by introducing the effective SIF concept. The test results of crack propagations were compared with the predicted data obtained by the analysis.

The Characteristics of Friction and Wear for Automotive Leaf Spring Materials (자동차용 Leaf 스프링 재질의 마찰 및 마멸 특성)

  • 오세두;안종찬;박순철;정원욱;배동호;이영제
    • Tribology and Lubricants
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    • v.19 no.6
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    • pp.321-328
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    • 2003
  • In the present study, the residual stresses can have a significant on the life of structural engineering components. Residual stresses are created by the surface treatment such as shot peening or deep rolling. The objective of this experimental investigation is to study the influence of friction and wear characteristics due to residual stress under dry sliding condition. Friction and wear data were obtained with a specially designed tribometer. Test specimens were made of SUP9 (leaf spring material) after they were created residual stress by shot peening treatment. Residual stress profiles were measured at surface by means of the X­ray diffraction. Sliding tests were carried out different contact pressure and same sliding velocity 0.035 m/s (50 rpm). Leaf spring assembly test used to strain gauge sticked on leaf spring specimen in order to measure interleaf friction of leaf spring. Therefore, we were obtained hysteresis curve. As the residual stresses of surfaces increased, coefficient of friction and wear volume are decreased, but the residual stresses of surfaces are high, and consequently wear volume do not decreased. Coefficient of friction obtained from leaf spring assembly test is lower than that obtained from sliding test. From the results, structural engineering components reduce coefficient of friction and resistant wear in order to have residual stresses themselves.

A Study on Residual Stress Characteristics for Joint of Rock in Ring Shear Tests (링 전단시험기를 이용한 암석절리의 잔류강도 특성에 관한 연구)

  • 권준욱;김선명;윤지선
    • Journal of the Korean Geotechnical Society
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    • v.16 no.6
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    • pp.35-41
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    • 2000
  • Residual stress is defined as a minimum stress with a large displacement of specimens and the residual stress after peak shear stress appears with displacement volume but there is no provision to select the residual stress. In the previous study, residual stress was recorded when the change of shear load is small in the condition of the strain more than 15%. But, in this study, hyperbolic function((No Abstract.see full/text), b=experimental constant) of soil test is adapted to joint of rock and the propriety is investigated. In a landslide and landsliding of artificial slope, wedge failure of tunnel with a large displacement, tests are simulated from peak stress to residual stress for safety analysis. But now. direct shear stress and triaxial compressive tests are usually performed to find out characteristics of shear stress about joint. Although these tests get a small displacement, that data of peak stress and residual stress are used for safety analysis. In this study, we tried to determine failure criteria for joints of rock using ring shear test machine. The residual stress following shear behavior was determined by the result of ring shear test and direct shear test. In conclusion, after comparing the results of the two test, we found that cohesion(c) and internal friction angle(ø) of ring shear test are 30% and 22% respectively of those of the direct shear test.

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Residual Strength Estimation of Decayed Wood by Insect Damage through in Situ Screw Withdrawal Strength and Compression Parallel to the Grain Related to Density

  • OH, Sei Chang
    • Journal of the Korean Wood Science and Technology
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    • v.49 no.6
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    • pp.541-549
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    • 2021
  • This paper reports a method to evaluate the residual strength of insect-damaged radiata pine lumber, such as the screw withdrawal strength as a semi-destructive method and a compression parallel to the grain test to assess the density changes after exposure to outdoor conditions. The screw withdrawal strength test was used as a semi-destructive method to estimate the residual density of decayed lumber. A compression parallel to the grain test was applied to evaluate the residual density. Three variables, such as the screw withdrawal strength, compression parallel to the grain, and residual density, were analyzed statistically to evaluate their relationships. The relationship between the residual density and screw withdrawal strength showed a good correlation, in which the screw withdrawal strength decreased with decreasing density. The other relationship between the residual density and compression parallel to the grain was also positively correlated; the compression parallel to the grain strength decreased with decreasing density. Finally, the correlation between the three variables was statistically significant, and the mutual correlation coefficients showed a strong correlation between the three variables. Hence, these variables are closely correlated. The test results showed that the screw withdrawal strength could be used as a semi-destructive method for an in situ estimation of an existing wood structure. Moreover, the method might approximate the residual density and compression parallel to the grain if supplemented with additional data.

Residual Stress Profiles in a Product Processed By Radial Forging

  • Jang, Dong-Young;Ahn, Hyo-Sok
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.80-85
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    • 1999
  • Residual stress in the forged products directly affects material stability, resistance to deformation, accuracy, and fatigue life of products. It is very important to study the residual stress distributions in forged products and to monitor operating conditions for the minimum tensile or maximum compressive residual stresses. As a way to study the residual stress formation due to radial forging, a three dimensional theoretical model was developed using ANSYS finite element program. Using the developed model, residual stress distributions in forged product were calculated and selected results were compared with the published experimental data to verify the effectiveness of the developed model.

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Analysis of Residual Stress Relaxation in Welded Joints due to External Loads (외부하중에 의한 용접 체결부의 잔류응력 이완 특성 해석에 관한 연구)

  • Jang, Chang-Doo;Song, Ha-Cheol;Jo, Young-Chun
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.10a
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    • pp.167-170
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    • 2003
  • Thermal elastic-plastic analysis was performed to assess the initial residual stress distribution of welded joints considering temperature dependent material properties. The test model was the idealized boxing fillet specimen, frequently appeared in the joints of longitudinal and transverse members of ship structure. Residual stress relaxations due to external loads were analyzed by subsequent elastic-plastic analysis considering loading and unloading steps, and the characteristics of residual stress relaxations were discussed with the levels of external loads. Additionally, to define the fatigue life of crack initiation and propagation, the S-N data for each crack length were appraised.

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A Study on Analysis of Heat Transfer and Residual Stress on the Weld Zone using FEM (유한요소법을 이용한 용접부의 열전달 및 잔류응력 해석에 관한 연구)

  • 김일수
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.96-104
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    • 2000
  • This paper represents to develop a computer software system which is capable to analyze the phase transformation of high strength steel(BV-AH32) and to predict heat transfer and welding residual stress due to phase transformation during Gas Metal Arc(GMA) welding. The developed model was considered temperature dependent properties such as young's modules, coefficient of thermal expansion and yield stress as well as the double ellipsoidal heat distribution by the moving arc. From the results, it was found that the longitudinal and transverse residual stresses calculated by the coupled analysis of heat transfer, residual stress and phase transformation showed good agreement with the experimental data. In addition, the temperature distribution as well as longitudinal and transverse residual stresses of weldment by the 1-pass and 2-pass of welding were also determined.

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Predicting Method of Rosidual Stress Using Artificial Neural Network In $CO_2$ Are Weldling (인공신경망을 이용한 탄산가스 아크용접의 잔류응력 예측)

  • 조용준;이세현;엄기원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.482-487
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    • 1993
  • A prediction method for determining the welding residual stress by artificial neural network is proposed. A three-dimensional transient thermomechanical analysis has been performed for the CO $_{2}$ Arc Welding using the finite element method. The validity of the above results is demonstrated by experimental elastic stress relief method which is called Holl Drilling Method. The first part of numarical analysis performs a three-dimensional transient heat transfer anslysis, and the second part then uses results of the first part and performs a three-dimensional transient thermo-clasto-plastic analysis to compute transient and residual stresses in the weld. Data from the finite element method were used to train a backpropagation neural network to predict residual stress. Architecturally, the finite element method were used to train a backpropagation voltage and the current, a hidden layer to accommodate failure mechanism mapping, and an output layer for residual stress. The trained network was then applied to the prediction of residual stress in the four specimens. The results of predicted residual stress have been very encouraging.

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Thickness Effects of Coupling Agent on Residual Bending Stress in $Polyimide/SiO_2$ Joints ($Polyimide/SiO_2$ 접합체에서 잔류굽힘응력에 미치는 Coupling Agent 두께의 영향)

  • Kong, Do-Il;Park, Chan-Eon;Hong, Seung-Taek;Yang, Hoon-Chul;Kim, Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1085-1093
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    • 1999
  • Thickness effects of coupling agent on residual bending stress were investigated in $Polyimide/SiO_2$ joints during thermal cycling. Thickness and peel strength of $\gamma$-APS coupling agent were measured and correlated with solution concentration and residual bending stress. The variation of residual bending stress with temperature was also measured for various thicknesses of the coupling agent. Finite element results were compared with experimental data for residual bending stress in $Polyimide/SiO_2$ joints.

A Study on the Development of Stress Optic Law Considering Residual Stress in Photoelastic Experiment(II) -Application of Stress Optic Law Considering of Residual Sterss- (잔류응력을 고려한 광탄성실험의 광응력법칙 개발에 관한 연구 (2) -잔류응력을 고려한 광응력법칙의 응용-)

  • 서재국;황재석;최선호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.8
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    • pp.1810-1821
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    • 1995
  • Photoelastic experiment has been used to analyze stress of structure and stress in the vicinity of crack tip etc.. Model experiment such as photoelastic experiment has been restricted by problem of residual stress in the photoelastic model material. They are generated by molding, cutting and time effects etc.. They produce some errors in the results of photoelastic experiment data. In this paper, stress optic law considering residual stress already developed by authors was applied to the stress concentration problem and fracture mechanics. Although the specimen was bad with residual stress, we could obtain good results by using the stress optic law considering residual stress. It was found that the stress optic law of photoelastic experiment could be applied to the stress analysis of bimaterial.