• 제목/요약/키워드: Residual Stress Intensity factor

검색결과 127건 처리시간 0.022초

보강재 본딩접합 복합재 적층판구조 피로손상 균열진전 수명예측에 대한 연구 (A Study on Prediction of Fatigue Damage Crack Growth for Stiffener Bonded Composite Laminate Panel)

  • 권정호;정성문
    • Composites Research
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    • 제26권2호
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    • pp.79-84
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    • 2013
  • 본 연구에서는 적층판 시편의 피로손상 균열진전 시험결과와 적층보강판 구조의 응력강도 해석결과를 기초로 충격손상을 모사한 원공과 노치손상을 내재한 보강재 본딩접합 적층보강판 구조의 피로손상 균열진전 수명예측에 대하여 고찰하였다. 그리고 적층보강판 구조시편에 대한 손상허용 시험결과와 손상진전 수명예측 해석결과를 비교분석한 결과 손상균열 길이 변화에 따라 최종파단에 대한 잔여강도를 예측하고 손상허용성 평가를 할 수 있었다.

압력용기용 SA516/70 강의 고온피로균열 진전거동에 대한 연구 (A Study on Fatigue Crack Propagation Behavior of Pressure Vessel Steel SA516/70 at High Temperature.)

  • 박경동;김정호;윤한기;박원조
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2000년도 추계학술대회 논문집
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    • pp.147-153
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    • 2000
  • The fatigue crack propagation behavior of the SA516/70 steel which is used for pressure vessels was examined experimentally at room temperature, $150^{\circ}C$, $250^{\circ}C$ and $370^{\circ}C$ with stress ratio of R=0.1 and 0.3. The fatigue crack propagation rate da/dN related with the stress intensity factor range $\Omega\textrm{K}$ was influenced by the stress ratio within the stable growth of fatigue crack(Region II) with an increase in $\Omega\textrm{K}$. The resistance to the fatigue crack growth at high temperature is higher in comparison with that at room temperature, and the resistance attributed to the extent of plasticity-induced by compressive residual stress according to the cyclic loads. Fractographic examinations reveal that the differences of the fatigue crack growth characteristics between room and high temperatures are mainly explained by the crack closure and oxide-induced by high temperature.

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암석파괴역학에 의한 3차원 절리면의 진행성 파괴 모델 (A Three-Dimensional Progressive Failure Model for Joints Considering Fracture Mechanics and Subcritical Crack Growth in Rock)

  • 김치환
    • 터널과지하공간
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    • 제19권2호
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    • pp.86-94
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    • 2009
  • 암석파괴역학과 파괴인성(rock fracture toughness) 이하의 응력확대계수(stress intensity factor)에서 균열이 성장하는 현상을 이용하여 암석 절리면의 비선형 강도특성과, 시간의 경과에 따라 파괴가 진행되는 특성을 고려한 수치해석용 3차원 절리면 요소를 개발하였다. 이 절리면 요소를 사용하여 암석 절리면 전단시험을 수치해석으로 모사한 결과, 전단응력이 증가하고 시간이 경과함에 따라 절리면 사이에 연결된 절리면 내 접점(asperity in joint)에서 암석의 파괴인성보다 응력확대계수가 작음에도 불구하고 균열이 발생하였고 시간이 경과하면서 균열이 성장, 절리면 내 접점이 파괴되었다. 이와 같이 각각의 절리면 내 접점의 파괴에 따라 절리면의 강도는 감소하고, 절리면의 전단응력은 응력경화와 응력연화 후 잔류응력에 도달하는 비선형거동을 보이면서 시간의 경과에 따라 점진적으로 파괴되었다.

압력용기용 SA516/70 강의 고온피로균열 진전거동에 대한 연구 (A Study on Fatigue Crack propagation Behavior of Pressure Vessel Steel SA516/70 at High Temperature)

  • 박경동;김정호;윤한기;박원조
    • 한국해양공학회지
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    • 제15권2호
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    • pp.105-110
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    • 2001
  • The fatigue crack propagation behavior of the SA516/70 steel which is used for pressure vessels was examined experimentally at room temperature, 150$^{\circ}C $, 250$^{\circ}C $ and 370$^{\circ}C $ with stress ratio of R=0.1 and 0.3. The fatigue crack propagation rate da/dN related with the stress intensity factor range $\Delta K$ was influenced by the stress ratio within the stable growth of fatigue crack(Region II) with an increase in $\Delta K$. The resistance to the fatigue crack growth at high temperature is higher in comparison with that at room temperature, and the resistance attributed to the extent of plasticity-induced by compressive residual stress according to the cyclic loads. Fractographic examinations reveal that the differences of the fatigue crack growth characteristics between room and high temperature are mainly explained by the crack closure and oxide-induced by high temperature.

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확장 유한 요소법(XFEM) J-적분을 이용한 노후 순시선의 균열 성장 수명 예측 (Prediction of Crack Growth Lives of an Aged Korean Coast Guard Patrol Ship based on Extended Finite Element Method(XFEM) J-Integral)

  • 김창식;리춘보;김영훈;정준모
    • 대한조선학회논문집
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    • 제54권4호
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    • pp.335-343
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    • 2017
  • The Newman-Raju formula and contour integral-based finite element analyses(FEAs) have been widely used to assess crack growth rates and residual lives at crack locations in ships or offshore structures, but the Newman-Raju formula is known to be less accurate for the complicated weld details and the conventional FEA-based contour integral approach needs concentrated efforts to construct FEA models. Recently, an extended finite element method(XFEM) has been proposed to reduce those modeling efforts with reliable accuracy. Stress intensity factors(SIFs) from the approaches such as the Newman-Raju formula, conventional FEA-based J-integral, and XFEM-based J-integral were compared for an infinitely long plate with a propagating elliptic crack. It was concluded that the XFEM approach was far reliable in terms of prediction ability of SIFs. Assuming a 25 year-aged coast guard patrol ship had the prescribed cracks at the bracket toes attached to longitudinal stiffeners in way of deck and bottom, SIFs were derived based on the three approaches. To obtain axial tension loads acting on the longitudinal stiffeners, long term hull girder bending moments were assumed to obey Weibull distribution of which two parameters were decided from a reference (DNV, 2014). For the complicated weld details, it was concluded that the XFEM approach could cost-effectively and accurately estimate the crack growth rates and residual lives of ship structures.

X선 회절과 유한요소법을 이용한 터빈 블레이드의 파괴기구에 관한 연구 (A Study on the Failure Mechanism of Turbine Blade using X-Ray Diffraction and FEM)

  • 김성웅;홍순혁;전형용;조석수;주원식
    • 대한기계학회논문집A
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    • 제26권8호
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    • pp.1645-1652
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    • 2002
  • The failure analysis on fractured parts is divided into the qualitative method by naked eyes and metallurgical microscope etc. and the quantitative method by SEM and X-ray diffraction etc. X-ray fractography can be applied to contaminated surface as well as clean surface and gain the plastic deformation and the residual stress near the fractured surface. Turbine blade is subject to cyclic bending force by steam pressure and suffers fatigue damage according to the increasing operating time. Therefore, to clean up the fracture mechanism of torsion-mounted blade in nuclear plant, the fatigue and the X-ray diffraction test was performed on the 12%Cr steel fur turbine blade and the fractured parts. The correlation of X-ray parameter and fracture mechanics parameter was determined, and then the load applied to actual broken turbine blade was predicted. Failure analysis was performed by contact stress analysis and Goodman diagram of torsion-mounted blade.

X선 회절과 유한요소법을 이용한 터빈 블레이드의 파괴기구에 관한 연구 (A Study on the Failure Mechanism of Turbine Blade using X-Ray Diffraction and FEM)

  • 김성웅;홍순혁;전형용;조석수;주원식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집A
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    • pp.258-265
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    • 2001
  • Turbine blade is subject to force of three type ; torsional force by torsion-mount, centrifugal force by rotation of rotor and cyclic bending force by steam pressure. Cyclic bending force of them is main factor on fatigue fracture. In the X-ray diffraction method, the change in the values related to plastic deformation and residual stress near the fracture surface mat be determined, and information of internal structure of material can be obtained. Therefore, to find a fracture mechanism of torsion-mounted blade in nuclear plant, based on the information from the fracture surface obtained by fatigue test, the correlation of X-ray parameter and fracture mechanics parameter was determined, and then the load applied to actual broken turbine blade parts was predicted. Failure analysis is performed by finite element method and Goodman diagram on torsion-mounted blade.

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용접구조용 고강도강재의 피로균열성장특성에 관한 실험적 연구 (An Experimental Study on Fatigue Crack Growth Characteristics of Welded High-Strength Steels)

  • 홍성욱;경갑수;남왕현;정영화
    • 한국강구조학회 논문집
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    • 제14권6호
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    • pp.773-782
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    • 2002
  • 본 연구에서는 향후 사용빈도가 증가할 것으로 예상되는 SM570, POSTEN60 및 POSTEN80 강재를 대상으로 용접선 방향이 피로균열성장속도에 미치는 영향, 용접방법 및 강도등급에 따른 피로균열성장특성, 그리고 각 재질별(모재부, 열영향부, 용접금속부) 피로균열 성장특성을 정량적으로 평가하기 위해서 CT시험편을 제작해서 일련의 피로시험을 실시하였다. 피로시험결과 노치가 용접선과 평행한 시험체의 경우 노치선단에 존재하는 압축잔류응력의 영향으로 노치가 용접선과 직각인 시험체의 경우보다 피로균열성장속도의 지연현상이 현저해지는 것을 알 수 있었다. 그리고 용접 방법에 따른 피로균열성장특성은 강재의 강도등급에 관계없이 FCAW가 SAW에 비해서 피로균열성장속도의 분산이 적게 나타나고 있으며, 또한 높은 응력확대계수범위 영역에서 피로균열성장속도의 수렴현상이 나타나는 것을 알 수 있었다. 한편 본 피로시험결과와 기존의 연구결과를 비교하면 피로균열성장영역에서의 피로균열성장속도는 유사한 경향을 나타내고 있으므로 본 연구에서 대상으로 한 강재는 피로안전성을 충분히 확보하고 있음을 알 수 있었다.

노즐 이종금속용접부의 내면 보수용접부에서 수치해석법을 이용한 PWSCC 균열성장해석 (PWSCC Crack Growth Analysis Using Numerical Method in the Inner Surface Repair Weld of A Nozzle)

  • 김상철;김만원
    • Journal of Welding and Joining
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    • 제29권2호
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    • pp.64-71
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    • 2011
  • In this paper, crack propagation analyses in the inner diameter (ID) repair weld of the dissimilar metal weldment of a nozzle were performed using a finite element alternating method (FEAM). To calculate the theoretical solution for the crack tip stress intensity factor, a weak type singular integral equation consisted of crack surface traction and dislocation density function was constructed and solved in conjunction with the FEAM. A two-dimensional axisymmetric finite element nozzle model was prepared and ID repair welding was simulated. An initial crack, 10% depth of weld thickness, was assumed and crack propagation trajectory from the initial crack to the 75% depth of thickness was calculated using the FEAM. Crack growth versus time curve was also calculated and compared with the curves obtained from ASME code method. With the method constructed in this paper, crack propagation trajectory and crack growth time were calculated automatically and effectively.

복소퍼텐셜을 이용한 타원공 또는 균열을 가진 복합재 평판 응력해석 (Stress Analysis of Composite Plate with an Elliptical Hole or a Crack Using Complex Potentials)

  • 권정호;황경정
    • Composites Research
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    • 제20권5호
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    • pp.56-63
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    • 2007
  • 복소퍼텐셜을 이용하여 타원공 또는 균열을 내재한 복합재 적층판구조 해석법을 고찰하였다. 복합재 적층판은 충격에 취약하며 이러한 충격손상은 타원공이나 균열형태의 노치로 모델화된 바 있다. 이와 같이 컷아웃부를 내재한 복잡한 형태의 복합재 적층판 해석에 유한요소해석법이 널리 사용되고 있으나 피로하중 하에서의 손상허용성 평가와 같이 손상진전에 따라 반복적으로 유한요소모델링을 수정하여 해석을 수행하여야 하는 경우 매우 번거로운 작업이 요구된다. 이러한 관점에서 복소퍼텐셜을 이용한 해석적 기법은 매우 간편하고 사용하기 손쉬운 기법이라고 할 수 있다. 이러한 해석법에 의한 계산결과를 유한요소해석 결과와 비교 분석함으로써 계산과정의 유효성과 용이성을 검증하였다.