• Title/Summary/Keyword: Residual Bending Stress

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The Improvement of Compressive Residual Stress by Warm Shot Peening (온간 쇼트피닝에 의한 압축잔류응력의 변화)

  • Lee Seung-Ho;Shim Dong-Suk;Kim Gi-Jeon
    • Journal of the Korean institute of surface engineering
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    • v.37 no.5
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    • pp.273-278
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    • 2004
  • The requirements of getting spring steel with higher fatigue strength have been increased to achieve the weight reduction of a vehicle. As the possible increment in fatigue strength by using the conventional shot peening treatment is found to be limited, it is necessary to modify the shot peening treatment. In this study, to investigate the effects of warm shot peening on increasing fatigue strength, tests are conducted on spring steel SAE9524. By the results of rotating bending fatigue tests, the fatigue strength increases up to 23.8% in warm shot peening specimens at $200^{\circ}C$ compared with conventional shot peening. The major reason why the warm shot peening is effective to the improvement of fatigue strength is the increment of the compressive residual stress, which can be effectively formed by shot peening under the condition of warm temperature than room temperature.

On the Stability of the Permanently Bent Mini-plate in Reconstructive Surgery (플레이트의 소성변형 과정이 재건술에서 플레이트 안정성에 미치는 영향)

  • Park, Si Myung;Lee, Deukhee;Noh, Gunwoo
    • Korean Journal of Computational Design and Engineering
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    • v.21 no.3
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    • pp.234-241
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    • 2016
  • Conventional bent plate used in mandibular reconstruction surgery needs safety verification since its mechanical properties are changed due to the plastic deformation during the bending process. In this study we investigate stability of the plastically deformed plate and the plate with the same shape without plastic deformation through the finite element analysis(FEA). First we simulate the process of plate bending to fit the defect in patient. Then, the other plate is modelled to represent a customized plate with the same shape of the plastically deformed one, but without any residual stresses from plastic deformation. After binding these plates to the mandible, we conduct the masticatory simulation. Finally, we compare the resulting Von Mises stress of the customized plate and of the bent plate. The bent plate shows much higher stress than the customized one due to the residual stresses form the bending process. The study shows that plastic deformation in the plate may decrease the safety of the reconstruction surgery.

Probabilistic Approach to Predicting Residual Longitudinal Strength of Damaged Double HullVLCC

  • Huynh, Van-Vu;Lee, Seung-Hyun;Cho, Sang-Rai
    • Journal of Ocean Engineering and Technology
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    • v.25 no.3
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    • pp.1-10
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    • 2011
  • This paper estimates the residual longitudinal strength of a damaged double hull VLCC (Very Large Crude Carrier) under combined vertical and horizontal bending moments using Smith's method. The damage estimated in this study occurred due to collision or grounding accidents. The effects of the randomness of the yield stress, plate thickness, extent of damage, and the combination of these three parameters on the ultimate hull girder strength were investigated. Random variables were generated by a Monte Carlo simulation and applied to the double hull VLCC described by the ISSC (International Ship and Offshore Structures Congress) 2000 report.

A Study on the Evaluation of Welding Residual Stress of Pipe used in Power Plant by Indentation Method (연속압입시험에 의한 발전소용 배관의 용접잔류응력 평가에 관한 연구)

  • Park, S.K.;Choi, W.D.;Gil, D.S.;Ko, J.B.;Lee, K.C.;Lee, Y.H.
    • Journal of Power System Engineering
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    • v.8 no.2
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    • pp.12-17
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    • 2004
  • In this study, to verify the reliability of the indentation for measuring welding residual stresses to get in method we compared the results of the method with those measured by the saw cutting method. Also for the same purpose we used a 4-point bending test and confirmed the reliability of indentation method. The specimens used in this experiment are made with the same conditions for hot reheater pipes and cold reheater pipes used in the electric power plant. Therefore we could know that the results of the methods showed the reliability of the method to obtain welding residual stresses.

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Torsional Fatigue Characteristics of Aluminum/Composite Co-Cured Shafts with Axial Compressive Preload (축예하중을 가한 알루미늄/복합재료 동시경화 샤프트의 비틀림 피로 특성)

  • Kim, Jong-Woon;Hwang, Hui-Yun;Lee, Dai-Gil
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.183-186
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    • 2003
  • Long shafts for power transmission should transmit torsional load with vibrational stability. Hybrid shafts made of unidirectional fiber-reinforced composite and metal have high fundamental bending natural frequency as well as high torque transmission capability. However, thermal residual stresses due to the coefficient difference of thermal expansion of the composite and metal are developed so that the high residual stresses decrease fatigue resistance of the hybrid shafts, especially at low operating temperatures. In this work, axial compressive preload was given to the shaft in order to change the residual stresses. Static and fatigue torsional tests were performed and correlated with stress analyses with respect to the preload and service temperature.

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Residual Stress Behavior and Characterization of Polyimide Crosslinked Networks via Ring-opening Metathesis Polymerization (개환 복분해 중합을 통한 가교형 폴리이미드 박막의 잔류응력 거동 및 특성 분석)

  • Nam, Ki-Ho;Seo, Jongchul;Jang, Wonbong;Han, Haksoo
    • Polymer(Korea)
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    • v.38 no.6
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    • pp.752-759
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    • 2014
  • Crosslinked polyimides (PIs) were synthesized by reacting 4,4'-(hexafluoroisopropylidene)-diphthalic anhydride (6FDA) and 2,2'-bis(trifluoromethyl)benzidine (TFDB) with various ratios of the cross-linkable, end-capping agent cis-1,2,3,6-tetrahydrophthalic anhydride (CDBA) via ring-opening metathesis polymerization. Residual stress behaviors were investigated in-situ during thermal imidization of the crosslinked PI precursors using a thin film stress analyzer (TFSA) by wafer bending method. The thermal properties were investigated via differential scanning calorimetry (DSC), thermomechanical analysis (TMA), and thermogravimetric analysis (TGA). The optical properties were measured by ultraviolet-visible spectrophotometer (UV-vis) and spectrophotometry. All properties were interpreted with respect to their morphology of crosslinked networks. With increasing the amounts of the end-capping agent, the residual stress decreased from 27.9 to -1.3 MPa, exhibited ultra-low stress and high thermal properties. The minimized residual stress and enhanced thermal properties of the crosslinked PI makes them potential candidates for versatile high-density multi-layer structure applications.

Evaluation of HIC/SSCC Resistance for API-X70 Pipe Manufactured by JCO Bending Process and SA Welding (JCO 밴딩과 SA용접으로 제조된 API-X70급 강관의 HIC/SSCC 저항성 평가)

  • Ryoo, Hoi-Soo;Kim, Hee Jin;Lee, Dong-Eon
    • Journal of Welding and Joining
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    • v.32 no.5
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    • pp.1-6
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    • 2014
  • This study aims at manufacturing SA welded API-X70 line-pipe with sour gas resistance. A pipe was manufactured by JCO bending process and SA welding using the API-X70 plate guaranteed HIC resistance. SA welded pipe was expanded in order to reduce the residual stress. The evaluation of a pipe for resistance to HIC and SSCC were performed by the RS D 0004 and RS D 0005 standards. For verification that a pipe has acceptable resistance to HIC, fullscale test was carried out. Results showed no cracking for the HIC and SSCC.

A Study on Evaluation of Bending Fatigue Strength in SCM415 Carburized Spur Gear (SCM415 침탄치차의 굽힘피로강도평가에 관한 연구)

  • 류성기
    • Journal of Advanced Marine Engineering and Technology
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    • v.22 no.6
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    • pp.763-770
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    • 1998
  • This paper deals with evaluation of bending fatigue strength in SCM415 carburized spur gears. The constant stress amplitude fatigue test is performed by using an electrohydraulic servo-controlled pulsating tester. The S-N curves are obtained and the enhanvement of fatigue strength due to carburized treatment is clarified. In this study the improvement of fatigue strength is assumed to be caused by an increase of both hardness and residual stress and experimental formula has been proposed for the estimation of bending fatigue strength of carburized gears. The effect of surface conditions on the fatigue strength is evaluated quantitatively and it is close to the relative surface condition factor used in the ISO strength rating formula.

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A Study of Hull Stress Monitoring System considering Thermal Effect

  • Shim, Chun-Sik;Kang, Joong-Kyoo;Heo, Joo-Ho
    • Journal of Navigation and Port Research
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    • v.32 no.2
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    • pp.121-126
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    • 2008
  • This paper presents hull stress monitoring system installed in LNGC damaged by a Typhoon Elongation/contraction of removed areas has been assessed in terms of possible residual stress that will take place in replaced blocks when the applied load is removed. The bending moment of a vessel changes actually in terms of loss of longitudinal members and the change of weight distribution in repair procedure. The change of bending moment affects mainly in hull stress of longitudinal members. Hull stress monitoring system was installed on upper deck to prove LNGC stable in the criteria to be less than 40MPa during the period of repair procedure. A temperature measuring system was also installed to exclude the additional stress due to thermal effect from the measured hull stress. As a result, the hull stress was modified with the data measured by the temperature measuring system. This hull stress considering thermal effect was used as a guide stress to check the safety of LNGC during the period of repair procedure.

Fatigue characteristics of SCM 22 Steel by Shot Peening (쇼트피닝한 SCM22강의 피로 특성)

  • 신용승
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.6
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    • pp.126-131
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    • 1998
  • The influence of shot peening on the fatigue strength of SCM22 steel is investigated in this work. The shot peening process is applied to the heat treated specimens. Then, basic material properties and residual stresses are evaluated for specimens. Rotate bending and torsional fatigue tests are accomplished to investigate the effects of shot peening on the fatigue strength. experimental results show that the fatigue life was increased tremendously by shot peening. The compressive residual stress, which is induced by shot peening process, seems to be an important factor of increasing the fatigue strength.

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