• Title/Summary/Keyword: Replica pattern

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Variation of a Triangular Pattern Shape due to Shrinkage in the Repeated UV Imprint Process (반복적인 UV 임프린트 공정에서 수축에 따른 삼각 단면을 가진 패턴의 형상 변화)

  • Jeong, Jiyun;Choi, Su Hyun;Cho, Young Tae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.7
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    • pp.67-73
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    • 2020
  • Shrinkage is inevitable in the curing of resins during the nanoimprint process. The degree of shrinkage that occurs as the resin transforms from a viscous liquid to solid differs depending on the type of resin. However, if the cured material is repeatedly cured using the same material, constant shrinkage can be confirmed. In this study, the pattern of change was observed by repeatedly performing the nanoimprint process using a resin with a constant shrinkage rate. The observed pattern for the change of shape was made using a triangular pyramid-shaped aluminum master mold and a flexible replica mold made from the master. Shrinkage that results from the nanoimprint process occurs linearly in the longitudinal direction of the pattern and can be predicted by simple calculations. The change of the pattern due to shrinkage occurred as expected. If the shrinkage rate remains constant, various patterns can be manufactured with high accuracy by correcting these changes before producing a specific shape. This study confirms that the pattern of the desired angle can be obtained by performing the repeated imprint without having to manufacture a master mold.

Ductile-Regime Nanopatterning on Pyrex 7740 Glass Surface and Its Application to the Fabrication of Positive-tone PDMS Stamp for Microcontact Printing (${\mu}CP$) (미소접촉인쇄 공정용 철형 PDMS 스템프 제작을 위한 Pyrex 7740 glass 표면의 연성영역 나노패터닝)

  • Kim H. I.;Youn S. W.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.40-43
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    • 2004
  • Stamps for microcontact processing are fabricated by casting elastomer such as PDMS on a master with a negative of the desired pattern. After curing, the PDMS stamp is peeled away from the master and exposed to a solution of ink and then dried. Transfer of the ink from the PDMS stamp to the substrate occurs during a brief contact between stamp and substrate. Generally, negative-tone masters, which are used for making positive-tone PDMS stamps, are fabricated by using photolithographic technique. The shortcomings of photolithography are a relative high-cost process and require extensive processing time and heavy capital investment to build and maintain the fabrication facilities. The goal of this study is to fabricate a negative-tone master by using Nano-indenter based patterning technique. Various sizes of V-grooves and U-groove were fabricated by using the combination of nanoscratch and HF isotropic etching technique. An achieved negative-tone structure was used as a master in the PDMS replica molding process to fabricate a positive-tone PDMS stamp.

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PDMS Stamp Fabrication for Photonic Crystal Waveguides (광자결정 도파로 성형용 PDMS 스탬프 제작)

  • Oh, Seung-Hun;Choi, Du-Seon;Kim, Chang-Seok;Jeong, Myung-Yung
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.4 s.193
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    • pp.153-158
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    • 2007
  • Recently nano imprint lithography to fabricate photonic crystal on polymer is preferred because of its simplicity and short process time and ease of precise manufacturing. But, the technique requires the precise mold as an imprinting tool for good replication. These molds are made of the silicon, nickel and quartz. But this is not desirable due to complex fabrication process, high cost. So, we describe a simple, precise and low cost method of fabricating PDMS stamp to make the photonic crystals. In order to fabricate the PDMS mold, we make the original pattern with designed hole array by finding the optimal electron beam writing condition. And then, we have tried to fabricate PDMS mold by the replica molding with ultrasonic vibration and pressure system. We have used the cleaning process to solve the detaching problem on the interface. Using these methods, we acquired the PDMS mold for photonic crystals with characteristics of a good replication. And the accuracy of replication shows below 1% in 440nm at diameter and in 610nm at lattice constant by dimensional analysis by SEM and AFM.

Microcontact Printing of Bacteria Using Hybrid Agarose Gel Stamp (혼성 아가로즈젤 스탬프를 이용한 박테리아 마이크로 컨택트 프린팅)

  • Shim, Hyun-Woo;Lee, Ji-Hye;Lee, Chang-Soo
    • KSBB Journal
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    • v.21 no.4
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    • pp.273-278
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    • 2006
  • The noble method of hybrid agarose gel microstamp fabricated by replica molding against PDMS master to make bacteria patterns on agar surface was presented. After the fabricated hybrid agarose gel microstamp was inked with E. coli, we could obtain 2 dimensional bacterial arrays with $50{\mu}m$ circular spots. And the various shaped patterns based on experimental design were easily generated. The analysis of mean fluorescent signal was showed that bacterial pattern have high contrast between spots and background and homogeneity of pattern. Our proposed method solved the problem of wetting and handling with small soft agarose gel microstamp when bacteria were used for ink. The agarose gel stamp provides appropriate environment to inked bacteria, which is essential technology for cell patterning with high retaining viability during the patterning process. This method is reproducible, convenient, rapid, and could be applied to screening system, study of cell-surface interaction, and microbial ecology.

Analysis of Upper Torsos Replicas of Elderly Women for Bodice Pattern

  • Shin, Hae-Kyung
    • International Journal of Costume and Fashion
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    • v.3
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    • pp.13-24
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    • 2003
  • The purpose of this study was to examine the changes brought by the upper body form using a three-dimensional human body measurement the gypsum method. The developed plane figure was constructed using paper replica to analyze the dimensional shape of the upper torso and to be able to design clothes suitable for elderly women's physical characteristics. The characteristics are analyzed and compared with existing patterns in order to extract the components for the pattern design. The examination was carried out based on the developed plane figures of upper body surface replicas. Type 1, the bent-forward body form, has a wide gap on the shoulder. In Type 2, the gap of waist line was wide at angulus scapulae point. Type 3 was the thin body form, and the girth of the chest, front interscye breadth and back interscye breadth were more level with one another, compared to the other types. In Type 4, the bent-backward body form, there was a wide gap on front shoulder. Comparison with the developed plane figure and existed pattern, items revealed differences in significance included the front and back interscye width between the measured values of the existed patterns and the developed plane figure. Therefore, the basic components of basic bodice pattern for old women were determined in the up-bust circumference and length of the back.

A Study on the Jeogori Pattern for 9 to 10 Year-old Boys (만 9세~10세 남아의 저고리 원형설계에 관한 연구)

  • 김미영;여혜린;권영숙
    • Journal of the Korean Society of Costume
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    • v.51 no.7
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    • pp.147-165
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    • 2001
  • The objective of this study was to develop the Jeogori Pattern for 9 to 10 year-old boys To determine the measurement items for the Jeogori Pattern making, applied factor analysis, correlation analysis and regression analysis to the 37 measurement items of the 9 to 10 year-old boys classified as a standard somatotype. To understand the shape and variation of the body surface, analyzed the replica of the upper body surface that was obtained by the method of using surgical tape. Be based on the results of the above studies, designed the Jeogori Pattern. The designed pattern was evaluated by the sensory test. The drafting methods of Jeogori Pattern obtained are as follows. $\circled1$ The measurement items are Bust Girth, Center Back Waist Length, Neck Width, and Hwajang Length. $\circled2$ Jeogori Length Center Back Waist Length$\times$4/3 $\circled3$ Front Body Girth(1/2) : B/2 + 1.5cm Back Body Girth(1/2) : B/2 + 3.5cm $\circled4$ Jin-Dong : B/4 + 3cm $\circled5$ Back Godae Width(1/2) : Neck Width/2 + 1.7cm Front Godae Width(l/2) : Back Godae Width(1/2) - 2cm $\circled6$Back Godae Point is 1.5cm higher than shoulder line, and Front Godae Point is 1.5cm lower than shoulder line. $\circled7$ Back Godae Depth: 1.2cm + 1.5cm = 2.7cm The Jeogori Pattern designed by the above method Is as (fig. 8) The results of the sensory test of the new pattern are as fellows. Except for 2 items, every mark of 24 test items has over 5.0 point and a total average mark is 5.25 point. Witch is a good mark. Therefore the new pattern is valid. Especially, the parts of Git, sleeves and back face have a high mark, so the appearances of those parts are excellent.

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The Relationship of the Body Surface Development Figure with the Sleeve Basic Pattern in the Standing and Arm-Movement Positions (정립시 및 동작시 팔의 체표면 전개도와 소매원형의 관계)

  • Cho, Kyunghee
    • Journal of Fashion Business
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    • v.17 no.1
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    • pp.170-185
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    • 2013
  • The suitability of the pattern manufactured with the development figure was considered by reviewing the development conditions that can be directly connected to the basic pattern in the human body surface development figure with the cast bandage method. The method to prepare the sleeve basic pattern was based on the cylindrical surface development method, and the sleeve basic pattern covering the 45 and 90 degrees momentum of the arm-movement was made by using the cast-type body surface development figure prepared with the horizontal line of the sleeve hem placed horizontally in the plan and by combining the cast-type body surface development figure in the standing position with the figure in the moving position. The test clothing was prepared with the sleeve pattern adding the bodice pattern in the standing position and the momentum and was worn on the FRP replica. The relationship theory of the body surface development figure with the pattern was derived by reviewing the suitability from the wearing state. The sleeve-cap height of the sleeve basic pattern resulted in about 80% in the standing position when the needs for a physical activity are 45 degrees and the about 50% when the needs for a physical activity are 90 degrees. The additional size of the diagonal length of the sleeve-cap could be set as "0" if the sleeve-cap height is low by 50% and as 50% of the additional size in the standing position if the sleeve-cap height is 80%.

Assessment of inlay ceramic restorations manufactured using the hot-pressing method (열 가압 방식을 사용하여 제작된 인레이 세라믹 수복물의 적합도 평가)

  • Lee, Beom-Il;You, Seung-Gyu;You, Seung-Min;Park, Dong-In;Kim, Ji-Hwan
    • Journal of Technologic Dentistry
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    • v.42 no.1
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    • pp.9-16
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    • 2020
  • Purpose: The purpose of this study was to compare the marginal and internal fit of lithium disilicate ceramic inlay produced by heat pressing that inlay pattern made by subtractive manufacturing and additive manufacturing method. Methods: A mandibular lower first molar that mesial occlusal cavity (MO cavity) die was prepared. After fabricating an epoxy resin model using a silicone impression material, epoxy resin die was scanned with a dental model scanner to design an MO cavity inlay. The designed STL pile was used to fabricate wax patterns and resin patterns, and then lithium disilicate ceramic inlays were fabricated using hot-press method. For the measurement of the marginal and internal gap of the lithium disilicate, silicone replica method was applied, and gap was measured through an optical microscope (x 80). Data were tested for significant differences using the Mann-Whitney Utest. Results: The marginal fit was 103.56±9.92㎛ in the MIL-IN group and 81.57±9.33㎛ in the SLA-IN group, with a significant difference found between the two groups (p<0.05). The internal fit was 120.99±17.52㎛ in the MIL-IN group and 99.18±6.65㎛ in the SLA-IN group, with a significant difference found between the two groups (p<0.05). Conclusion: It is clinically more appropriate to apply the additive manufacturing than subtractive manufacturing method in producing lithium disilicate inlay using CAD/CAM system.

Gradual modification of Nanoimprint Patterns by Oxygen Plasma Treatment

  • Kim, Soohyun;Kim, Da Sol;Park, Dae Keun;Yun, Kum-Hee;Jeong, Mira;Lee, Jae Jong;Yun, Wan Soo
    • Proceedings of the Korean Vacuum Society Conference
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    • 2015.08a
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    • pp.233-233
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    • 2015
  • We report on a simple method for inducing physical and chemical property-gradient on nanoimprinted patterns by intensity-regulated plasma treatment under caved sample stage. As for the size gradient, a line pattern having a linewidth of 294.9 nm was etched to have gradually varying width from 277.4 nm to 147.9 nm. Modified pattern was proven to be adaptable to replica stamp for reversal patterning. To investigate the wettability gradient, imprinted nanopatterns were coated with fluoroalkylsilane to increase the hydrophobicity, and the surface was modified to have gradually varying wettability from hydrophobic to hydrophilic (contact angle was ${\sim}160^{\circ}$ to ${\sim}5^{\circ}$ on a single chip). This method is expected to be applicable to the selective adsorption of biological entities and hydrodynamic manipulation of liquid droplets for the pumpless microfluidics.

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Analysis of Skin Micro-relief on Healthy Korean Youth According to Sex (건강한 한국인 청년에서 성별에 따른 피부표면 미세지형 분석)

  • Kim, Hyun-Wook;Oh, Seung-Hak;Kim, Nam-Sook;Na, Ji-Eun;Lee, Sang-Hoon;Park, In-Sung;Kwon, Soon-Wook;Rhyu, Im-Joo
    • Applied Microscopy
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    • v.42 no.1
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    • pp.35-42
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    • 2012
  • The skin is the largest organ of the integument system whose surface is closely related to many physiological and pathological conditions. The skin surface is closely related to functional status of the epidermis and dermis. The outermost surface of the skin shows characteristic pattern defined by small furrows are called micro-relief. The micro-relief change is according to physiological and pathological conditions of the skin. But, there is no data on health Korean skin micro-relief yet. This study presents some aspect of health Korean skin micro-relief from the twenties. The silicon replicas obtained from forearm, dorsum hand and finger were analyzed by profiles were accessed by stereoscopy. We measured density of furrow, width of furrow, and depth of furrow in micro-relief with sectioned silicon replica sample using stereoscope. Stereoscopic analysis showed that male group has a larger density of furrow and depth furrow in finger significantly. The densities of furrow were shown different not only between forearm and finger but also between finger and hand in male with female group. In conclusion, there were differences results between sex different and regional difference in skin replica profile. These quantitative data can be used for basis of further skin research for Korean.