• Title/Summary/Keyword: Remote Diagnosis System

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Remote Fault Diagnosis and Maintenance System for NC Machine Tools (공작기계용 원격 고장진단 및 보수 시스템)

  • 신동수;현웅근;정성종
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.1
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    • pp.19-25
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    • 1998
  • Remote fault diagnosis and maintenance system using general telecommunication network is necessary for an effective fault diagnosis and higher productivity of NC machine tools. In order to monitor machine tool condition and diagnose alarm states due to electrical and mechanical faults, a remote data communication system for monitoring of NC machine fault diagnosis and status is developed. The developed system consists of (1) remote communication module among NC's and host PC using PSTN. (2) 8 channels analog data sensing module, (3) digital I/O module for control or NC machine, (4) communication module between NC machine and remote data communication system via RS-232C, and (5) software man-machine interface. Diagnostic monitoring results generated through a successive type inference engine are displayed in user-friendly graphics. The validity and reliability of the developed system is verified to be a powerful commercial version on a vertical machining center through a series of experiments.

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A Study on the Development of Remote Fault Diagnosis and Maintenance System for Machine Tool (공작기계에서의 원격고장진단 시스템 개발에 관한 연구)

  • 현웅근;신동수;박인준
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.708-713
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    • 1997
  • A remote data communication system for monitoring of NC machine fault diagnosis and status is developed. This system communicates with host PC by using dial-up communication method on PSTN. The developed system consists of (1)remote communication module among NC's and host PC using PSTN, (2) 8 channels analog data sensing module, (3) digital I/O module for control of NC machine, (4) communication module between NC machine and remote data communication system using RS-232c, and (5) Software man-machine interface. This system may be applied for remote sensing of the status in Fms. To show the veridity of the developed system, several examples are illustrated.

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CNC Implemented Fault Diagnosis and Remote-Service System (CNC에 실장한 고장진단 및 원격 서비스 시스템)

  • 김선호;김동훈;김도연;박영우;윤원수
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.10
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    • pp.89-97
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    • 2003
  • The faults diagnosis of machine tool, which is controlled by CNC(Computer Numerical Control) and PLC(Programmable Logic Controller), is generally based on ladder diagram of PLC because sequential controls for CNC and servo motor are mostly processed in PLC. However, when fault is occurred, a searching of logical relationship for fault reasons is required a lot of diagnosis experiences and times because PLC program has step structure. In this paper, FDS(Fault Diagnosis System) is developed and implemented to machine tool with open architecture controller in order to find the reason of fault fast and correctly. The diagnosed reasons for fault are remote serviced on web through developed RSS(Remote Service System). The operationability and usefulness of developed system are evaluated on specially manufactured machine tool with open architecture CNC. The results of this research can be the model of remote monitoring and fault diagnosis system of machine tool with open architecture CNC.

Network Design for Construction of Remote Diagnosis System for Power Facilities of Electric Railway (전기철도 전력시설 진단용 원격진단시스템 구축을 위한 네트워크 설계)

  • Kim, Jae-Moon;Kim, Yang-Su
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.58 no.4
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    • pp.432-436
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    • 2009
  • This paper is described that advanced study on network design of remote diagnosis system for power facilities of electric railway. In the field, it is very difficult for worker to diagnosis power facilities including catenary because workers should be maintenance on AC power supply. Therefore, to properly design on remote diagnosis system, we have searched the inside and outside of the country-related technology trends. Also we confirmed that required technologies to design interface technology required for the development of sensor devices and the USN network was designed in accordance with required skills. Throughout variety of requirements, we have development iRFS based ZA sensors and iRFM to receive data of sensor. Also CC2420 is applied as single-chip which used 2.4GHz IEEE802.15.4 compliant RF tranciver designed for low-power and low-voltage wireless applications for ZigBee communication.

A Study on an Internet-based Remote Diagnosis System for Machine Tool Failures (인터넷 기반의 공작기계 고장 원격 진단시스템에 관한 연구)

  • Kang, Dae-Chon;Kang, Mu-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.9
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    • pp.75-81
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    • 1999
  • In order to remain competitive, a manufacturing company needs to maintain the optimal condition of its manufacturing system. Machine tools as an important element of a manufacturing system consist of complex mechanical as well as electronic components. Therefore, diagnosing the troubles of machine tools is a tricky process which requires a lot of experience and knowledge. Since providing machine tool users with necessary services at the right time is very difficult and expensive, a remote diagnosis system is to be regarded as a good alternative, with which users can diagnose and fix the machine troubles. This paper presents a framework for a remote machine tools diagnosis system by combining the world wide web technology and backward reasoning expert system.

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A Development of Ethernet-Based Remote Diagnosis System for DC Voltage Smoothing Capacitor using DSP (DSP를 적용한 전력용 DC 평활 커패시터의 이더넷 원격 고장진단시스템 개발)

  • Shon, Jin-Geun
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.60 no.2
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    • pp.94-98
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    • 2011
  • Electrolytic power capacitors today form essential components for virtually any power electronic system such as DC/DC converter or UPS. Frequently, electrolytic capacitors for DC link voltage smoothing are the key components which determine the life cycle of the whole unit and often are responsible for converter breakdown failures. In this paper, ethernet-based remote diagnosis system for DC voltage smoothing capacitor using DSP control board is developed. To estimate the status of the capacitor, the equivalent series resistor(ESR) of the component has to be determined. The ESR detection scheme is based on the determination of the capacitor ripple power losses calculated from DC link voltage/current measurement. Experimental results show the veridity and reliability of the proposed ethernet-based remote on-line capacitor diagnosis system.

Development of ZigBee Wireless Communication System for Remote Diagnosis in Distribution Power Lines (배전선로 원격 진단을 위한 ZigBee 무선통신 시스템 개발)

  • Lee, Kyeong-Seob;Chung, Dong-Hyun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.28 no.9
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    • pp.602-606
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    • 2015
  • This paper presents a ZigBee wireless communication system for remote diagnosis in overhead distribution power lines. The system is divided in three parts in the functional aspect - a host computer module, a remote controller module and a diagnostic system module. The host computer module designed as USB interface transmits control signals and receive data measured by sensor. The remote controller module operates the diagnostic system. Diagnostic system module communicates with internal main controller and host computer USB. Multiple communication channel is adopted for simultaneous operations of several diagnostic system. Dedicated protocol for each module is developed. The system is designed with a focus on low cost and small size suitable for lightweight and small diagnostic system.

The Analysis of affection on electromagnetic wave for U-healthcare Remote Diagnosis System (최적의 U-헬스케어용 원격진료서비스 시스템에 대한 전자파적합성 분석)

  • Jeoung, Eui-Bung;Lee, You-Yub;Song, Je-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.11
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    • pp.5442-5446
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    • 2012
  • A u-healthcare remote diagnosis system is proposed for chronic disease and medical vulnerable groups check the health systematically and support for the most optimal environment to improve the quality of life. The u-healthcare remote diagnosis system using wireless measure the thoracic sound in the chest. And this is demonstrated that the system using radio frequency is not be affected by the electromagnetic wave with the use of an experiment and by confirming that this u-healthcare remote diagnosis system can not affect the doctors and the patients.

Development of Remote Control and Management System for Dried Mushroom Grader via Internet (인터넷을 이용한 건표고 등급선별장치의 원격제어 및 관리 시스템 개발)

  • Choi, T. H.;Hwang, H.
    • Journal of Biosystems Engineering
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    • v.24 no.3
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    • pp.267-274
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    • 1999
  • An internet and network based software and related interface have been developed, which can remotely control and manage an on-site operating system. Developed software modules were composed of two parts: monitoring/management modules and control/diagnosis modules were developed for the network status, warehouse, production and selling status. Modules of control with diagnosis were developed for the on-site operating system and interface. Each module was integrated and the whole modules have been tested with an automatic mushroom grading/sorting system which was built in a laboratory. Developed software modules worked successfully without any uncommon situations such as system down caused by the software or data transfer error. Each software module was developed independently in order to apply easily to other existing on-site systems such as rice processing centers, fruit and vegetable sorting, packaging and distribution centers scattered over the country.

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