• Title/Summary/Keyword: Reliability-centered maintenance

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Application of Reliability Centered Maintenance Strategy to Safety Injection System for APR1400

  • Rezk, Osama;Jung, JaeCheon;Lee, YongKwan
    • Journal of the Korean Society of Systems Engineering
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    • v.12 no.1
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    • pp.41-58
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    • 2016
  • Reliability Centered Maintenance (RCM) introduces a systematic method and decision logic tree for utilizing previous operating experience focused on reliability and optimization of maintenance activities. In this paper RCM methodology is applied on safety injection system for APR-1400. Functional Failure Mode Effects and Criticality Analysis (FME&CA) are applied to evaluate the failure modes and the effect on the component, system and plant. Logic Tree Analysis (LTA) is used to determine the optimum maintenance tasks. The results show that increasing the condition based maintenance will reduce component failure and improve reliability and availability of the system. Also the extension of the surveillance test interval of Safety Injection Pumps (SIPs) would lead to an improved pump's availability, eliminate the unnecessary maintenance tasks and this will optimize maintenance activities.

A Study on Reliability Centered Rolling Stock Maintenance Methods (철도차량 신뢰성기반유지보수 방안 연구)

  • Yu, Yang-Ha;Lee, Nak-Young
    • Journal of the Korean Society for Railway
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    • v.16 no.3
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    • pp.183-188
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    • 2013
  • The purpose of maintaining rolling stock is to perform train service without failure during operation. It is not possible to prevent failure, however, by using periodic preventive maintenance methods, because new rolling stock is made from many electric components and requires the application of IT skills. RAMS (Reliability, Availability, Maintainability, Safety) methods have consequently been applied to new manufactured rolling stock in KORAIL since implementation of the KTX. With this approach it is possible to verify the reliability at the operating stage, and RCM (Reliability Centered Maintenance) methods for maintenance have been applied to manufactured rolling stock since the beginning of KTX service. A RCRM (Reliability Centered Rolling-stocks Maintenance) system suitable for the characteristics of rolling stock and operational factors is introduced in this paper.

Generalized Reliability Centered Maintenance Modeling Through Modified Semi-Markov Chain in Power System

  • Park, Geun-Pyo;Heo, Jae-Haeng;Lee, Sang-Seung;Yoon, Yong-Tae
    • Journal of Electrical Engineering and Technology
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    • v.6 no.1
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    • pp.25-31
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    • 2011
  • The purpose of power system maintenance is to prevent equipment failure. The maintenance strategy should be designed to balance costs and benefits because frequent maintenance increases cost while infrequent maintenance can also be costly due to electricity outages. This paper proposes maintenance modeling of a power distribution system using reliability centered maintenance (RCM). The proposed method includes comprehensive equipment modeling and impact analysis to evaluate the effect of equipment faults. The problem of finding the optimum maintenance strategy is formulated in terms of dynamic programming. The applied power system is based on the RBTS Bus 2 model, and the results demonstrate the potential for designing a maintenance strategy using the proposed model.

Systems Engineering approach to Reliability Centered Maintenance of Containment Spray Pump (시스템즈 엔지니어링 기법을 이용한 격납용기 살수펌프의 신뢰기반 정비기법 도입 연구)

  • Ohaga, Eric Owino;Lee, Yong-Kwan;Jung, Jae Cheon
    • Journal of the Korean Society of Systems Engineering
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    • v.9 no.1
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    • pp.65-84
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    • 2013
  • This paper introduces a systems engineering approach to reliability centered maintenance to address some of the weaknesses. Reliability centered maintenance is a systematic, disciplined process that produces an efficient equipment management strategy to reduce the probability of failure [1]. The study identifies the need for RCM, requirements analysis, design for RCM implementation. Value modeling is used to evaluate the value measures of RCM. The system boundary for the study has been selected as containment spray pump and its motor drive. Failure Mode and Criticality Effects analysis is applied to evaluate the failure modes while the logic tree diagram used to determine the optimum maintenance strategy. It is concluded that condition based maintenance tasks should be enhanced to reduce component degradation and thus improve reliability and availability of the component. It is recommended to apply time directed tasks to age related failures and failure finding tasks to hidden failures.

Application of Particle Swarm Optimization to the Reliability Centered Maintenance Method for Transmission Systems

  • Heo, Jae-Haeng;Lyu, Jae-Kun;Kim, Mun-Kyeom;Park, Jong-Keun
    • Journal of Electrical Engineering and Technology
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    • v.7 no.6
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    • pp.814-823
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    • 2012
  • Electric power transmission utilities make an effort to maximize profit by reducing their electricity supply and operation costs while maintaining their reliability. The development of maintenance strategies for aged components is one of the more effective ways to achieve this goal. The reliability centered approach is a key method in providing optimal maintenance strategies. It considers the tradeoffs between the upfront maintenance costs and the potential costs incurred by reliability losses. This paper discusses the application of the Particle Swarm Optimization (PSO) technique used to find the optimal maintenance strategy for a transmission component in order to achieve the minimum total expected cost composed of Generation Cost (GC), Maintenance Cost (MC), Repair Cost (RC) and Outage Cost (OC). Three components of a transmission system are considered: overhead lines, underground cables and insulators are considered. In regards to aged and aging component, a component state model that uses a modified Markov chain is proposed. A simulation has been performed on an IEEE 9-bus system. The results from this simulation are quite encouraging, and then the proposed approach will be useful in practical maintenance scheduling.

A Study on Reliability Centered Maintenance of AGT Vehicle System (고무차륜 AGT 차량의 신뢰성 중심 유지보수(RCM)에 관한 연구)

  • 한석윤;하천수;이한민
    • Journal of the Korean Society for Railway
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    • v.7 no.3
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    • pp.271-277
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    • 2004
  • This paper is concerned with the reliability centered maintenance (RCM) of the Automated Guideway Transit (AGT) vehicle system. Korea Railroad Research Institute (KRRI) has developed the AGT vehicle system from 1999 to 2004. The provisions for a specific maintenance system including RAMS (reliability, availability, maintainability & safety) of AGT vehicle system is necessary for maintaining good operation conditions. RCM is a process used to determine what must be done to ensure that any system continues to do whatever its users want it to do in its present operating conditions. Therefore, we introduce RCM in details and describe how RCM should be applied to AGT vehicle system on Gyeong-San test line. Analyses to approach RCM to AGT vehicle system are demonstrated in the seven steps that contain each main task and detailed operating conditions.

Maintenance Priority Index of Overhead Transmission Lines for Reliability Centered Approach

  • Heo, Jae-Haeng;Kim, Mun-Kyeom;Kim, Dam;Lyu, Jae-Kun;Kang, Yong-Cheol;Park, Jong-Keun
    • Journal of Electrical Engineering and Technology
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    • v.9 no.4
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    • pp.1248-1257
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    • 2014
  • Overhead transmission lines are crucial components in power transmission systems. Well-designed maintenance strategy for overhead lines is required for power utilities to minimize operating costs, while improving the reliability of the power system. This paper presents a maintenance priority index (MPI) of overhead lines for a reliability centered approach. Proposed maintenance strategy is composed of a state index and importance indices, taking into account a transmission condition and importance in system reliability, respectively. The state index is used to determine the condition of overhead lines. On the other hand, the proposed importance indices indicate their criticality analysis in transmission system, by using a load effect index (LEI) and failure effect index (FEI). The proposed maintenance method using the MPI has been tested on an IEEE 9-bus system, and a numerical result demonstrates that our strategy is more cost effective than traditional maintenance strategies.

Reliability-Centered Maintenance Model for Maintenance of Electric Power Distribution System Equipment (배전계통 기기 유지보수를 위한 RCM 모델)

  • Moon, Jong-Fil;Shon, Jin-Geun
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.58 no.4
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    • pp.410-415
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    • 2009
  • With the implementation of electric power industry reform, the utilities are looking for effective ways to improve the economic efficiency. One area in particular, the equipment maintenance, is being scrutinized for reducing costs while keeping a reasonable level of the reliability in the overall system. Here the conventional RCM requires the tradeoff between the upfront maintenance costs and the potential costs of losing loads. In this paper we describe the issues related to applying so-called the "Reliability-centered Maintenance" (RCM) method in managing electric power distribution equipment. The RCM method is especially useful as it explicitly incorporates the cost-tradeoff of interest, i.e. the upfront maintenance costs and the potential interruption costs, in determining which equipment to be maintained and how often. In comparison, the "Time-based Maintenance" (TBM) method, the traditional method widely used, only takes the lifetime of equipment into consideration. In this paper, the modified Markov model for maintenance is developed. First, the existing Markov model for maintenance is explained and analyzed about transformer and circuit breaker, so on. Second, developed model is introduced and described. This model has two different points compared with existing model: TVFR and nonlinear customer interruption cost (CIC). That is, normal stage at the middle of bathtub curve has not CFR but the gradual increasing failure rate and the unit cost of CIC is increasing as the interruption time is increasing. The results of case studies represent the optimal maintenance interval to maintain the equipment with minimum costs. A numerical example is presented for illustration purposes.

Development of a Simulation System for Reliability Centered Maintenance (신뢰성 기반 정비를 위한 시뮬레이션 시스템 개발)

  • Yun, Won-Young;Son, Sung-Min;Kim, Jong-Woon
    • IE interfaces
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    • v.13 no.3
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    • pp.521-527
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    • 2000
  • A simulation model is developed for planning maintenance, and it can be used in the procedure of Reliability-Centered Maintenance. System availability and the total cost of system operation are predicted by discrete event simulation. These two kinds of output are useful to determine the interval of preventive maintenance. This paper describes simulation logic, and focuses on modeling the maintenance effects and the relations of maintenance works. An example is described for illustrating the simulation model.

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