• Title/Summary/Keyword: Reliability-Centered Maintenance

Search Result 105, Processing Time 0.028 seconds

A Study to the Development of Reliability/Availability Management System of the Urban Transit EMU' Maintenance (도시철도차량 신뢰도/가용도 관리시스템 개발을 위한 기초연구)

  • Park, Kee-Jun;Chung, Jong-Duck;Han, Seok-Youn;Suh, Myung-Won
    • Proceedings of the KSR Conference
    • /
    • 2009.05a
    • /
    • pp.619-627
    • /
    • 2009
  • It is very important that reduce the maintenance cost and extend life time of the urban transit EMU through effective maintenance method research. The maintenance cost of the urban transit EMU shares 70%$\sim$80% of it's life cycle cost. It means that the maintenance cost is bigger than the introduction cost of the urban transit EMU. In this study, we were survey and analysis for the reliability centered maintenance of internal and external many industry parts. Finally, we suggested the reliability/availability management System of the Urban Transit EMU' Maintenance.

  • PDF

A Study on the Improvement of VVVF Inverter of the Line 7 EMU by Applying FMECA Process (FMECA를 통한 7호선 VVVF 인버터 시스템 개선방안에 관한 연구)

  • Park, Jea-Hung;Kim, Ho-Kyung;Lee, Kwan-Sup
    • Proceedings of the KSR Conference
    • /
    • 2011.10a
    • /
    • pp.7-13
    • /
    • 2011
  • RAMS is the procedure to maximize the reliability and availability of systems with managing operation rate, the frequency of failure in the system and repair method. Recently, all system life-cycle focusing on RAMS process has been rapidly developing in the field of railway vehicles, for example, applying th reliability management techniques for procurement and disposal of EMU. In particular, global economic recession require to reasonable measures for the EMU maintenance costs under the circumstances therefore, an alternative solution based on RCM(Reliability Centered Maintenance) which is the optimal maintenance method is interested. In this study, the state of being critical of each component and a primary factors was analyzed to improve VVVF inverter of the line 7 EMU by applying FMECA process. Furthermore, this paper showed the impact of connecting between the main and sub system. Based on these data, critical components according to malfunction ratings were classified by screening measures and improvements for each components was summarized.

  • PDF

An applicable RCM method for Track circuit equipment of AREX's Signalling System (공항철도 궤도회로장치에 대한 RCM 적용 방안)

  • Song, Mi-Ok;Lim, Sung-Soo;Lee, Chang-Hwan;Park, Seung-Keun
    • Proceedings of the KSR Conference
    • /
    • 2008.11b
    • /
    • pp.1126-1131
    • /
    • 2008
  • In this paper we introduce an applicable RCM(Reliability centered maintenance) method for Track circuit equipment of AREX's Signalling System. AREX computerize all the process of FRACAS(Failure Reporting, Analysis and Corrective Action System)) by the Facility Management System of Integrated Information System. These datum were analysed and reproduced as the RAMS index value which can be used by maintenance staff for optimizing the maintenance method of the System.

  • PDF

A Study on the Development of Web-based Preventive Maintenance System for the Driverless Rubber-Tired K-AGT (한국형 무인운전 고무차륜 AGT 시스템의 유지보수를 위한 신뢰성 기반의 고장 예방정비 시스템 개발에 관한 연구)

  • Son, Young-Tak;Chun, Hwan-Kyu;Uhm, Ho-Young;Lee, Ho-Yong;Han, Seok-Youn;Suh, Myung-Won
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.27 no.5
    • /
    • pp.36-47
    • /
    • 2010
  • The Korean Railroad Research Institute (KRRI) has developed the rubber tired AGT system (Model: K-AGT) between 1999 and 2005. The K-AGT is a light rail transit system does not require a driver and generally operates on an elevated railroad for transporting passengers. Accidents caused by driverless vehicles can severely affect social confidence, safety and economy therefore, it is very important to minimize the occurrences of such faults, and to accurately perform detailed maintenance tasks and thoroughly investigate the cause of any repeated failures. This research develops the web-based Preventive Maintenance (PM) system for the KAGT train system. The framework of the PM system is based on performing a reliability analysis and a failure mode effects analyses (FMEA) procedure on all the sub-systems in the K-AGT system. Out of the devices that have a low reliability, the high failure ranked devices are included high in the list for performing the overall maintenance plans. Through registration of historical failure data, the reliability indexes can be updated. Such a process is repeated continuously and can achieve very accurate predictions for device operational life times and failure rates. Therefore, this research describes the development of the overall PM system consists of a reliability analysis module, a failure mode effect analysis module, and maintenance request module.

Life Analysis and Reliability Prediction of Relays based on Life Prediction Method (수명예측 방법에 따른 계전기의 수명분석 및 신뢰도 예측)

  • Shin, Kun-Young;Ji, Jung-Geon;Han, Jae-Hyun;Lee, Duk-Gyu;Son, Young-Jin;Lee, Hi-Sung
    • Proceedings of the KSR Conference
    • /
    • 2011.05a
    • /
    • pp.1327-1335
    • /
    • 2011
  • Recently, also in railway vehicles, related products are being designed and manufactured through RAMS activities in order to secure their reliability, availability, maintainability & safety. Subway operators are conducting R&D on various preventive maintenance methods and applying them to the field so as to establish a reliability centered maintenance(RCM) system. In this connection, manufacturers shall carry out R&D based on reliability from the first design stage of development to provide high quality products to subway operators. And operators shall have the products operated properly to their particular operating environment and managed based on the standard maintenance manual. Not only that, but the related field data shall be fed back into the manufacturers to upgrade upcoming products by organic cooperation between manufacturer and operators. However, the mutually beneficial cooperative relationship is not still developed in the domestic railway industry. In terms of methodology for life prediction, this study was intended to analyze field data on relays used for rolling stocks considering operational characteristics in the position of subway operators and predict parts reliability using reliability prediction program from the standpoint of manufacturers as well.

  • PDF

Imperfect Preventive Maintenance Plan of Generation Unit Using Quasi-renewal Theory (Quasi-renewal 이론을 이용한 발전설비의 불완전한 유지보수 예방정비 계획)

  • Kim, Hyung-Jun;Byun, Yoong-Tae;Kim, Jin-O;Lee, Jun-Kyong
    • The Transactions of The Korean Institute of Electrical Engineers
    • /
    • v.57 no.5
    • /
    • pp.735-740
    • /
    • 2008
  • Recently, the research of PM (Preventive Maintenance) method on the RCM(Reliability-Centered Maintenance) of the system equipment is being actively advanced for a few years. For the most of the current power equipment maintenance, the state of the equipment after maintenance is assumed to be becoming 'as good as new ones' state. However, the state of the power equipment is maintained like the states of the between 'as good as new ones' and 'as bad as old ones' by imperfect maintenance that implies the life decrease of the equipment by frequent breakdown, the error of maintenance process, and so on. So, the Maintenance method considering the real case has to reflect Imperfect maintenance than perfect maintenance. This paper suggests the Preventive Maintenance method by using Quasi - Renewal Theory for the gas turbine equipment as deliberating the imperfect maintenance for the real cases.

Stochastic FMECA Assessment for Optimal RCM of Combustion-Turbine Generating Unit (복합화력발전기의 신뢰도 기반 유지보수를 위한 확률론적 FMECA 평가)

  • Joo, Jae-Myung;Lee, Seung-Hyuk;Shin, Jun-Seok;Kim, Jin-O
    • The Transactions of The Korean Institute of Electrical Engineers
    • /
    • v.56 no.2
    • /
    • pp.254-259
    • /
    • 2007
  • PM(Preventive Maintenance) can avail the generating unit to reduce cost and gain more profit in a competitive supply-side power market. So, it is necessary to perform reliability analysis on the power systems in which reliability is essential. Thus, to schedule optimal PM planning based on reliability that is defined RCM(Reliability-Centered Maintenance), FMECA(Failure Mode Effects and Criticality Analysis) assessment is very important. Therefore, in this paper, the procedure of FMECA assessment for optimal RCM is proposed by probabilistic approach using real historical failure data of combustion-turbine generators in Korean power systems. The stochastic FMECA is performed based on the effects of probable failure modes of combustion-turbine generating unit.

A Study for the Development of the Reliability/Availability Management System of the Urban Transit Vehicles (I) (도시철도차량 신뢰도/가용도 관리시스템 개발에 관한 연구 (I))

  • Park, Kee-Jun;Chung, Jong Duk
    • Journal of the Korean Society for Railway
    • /
    • v.16 no.3
    • /
    • pp.163-168
    • /
    • 2013
  • The maintenance of an urban transit vehicle accounts for 60-70% of total costs over its entire life cycle, so it is critical to reduce maintenance costs and extend the life times of urban transit EMUs (electric multiple units) through research. For these researches, the reliability and availability data management system was constructed through the case study of several industries in the domestic and international in the field of reliability centered maintenance system. And we created a system to manage reliability and availability data for use in urban-EMU maintenance. In this work, we identified the major functions needed to successfully develop the system. Here we report the successful development of a reliability and availability data management system for maintenance of urban transit vehicles.

Preventive Maintenance Plan of Power System Unit Considering Imperfect Maintenance (불안전한 유지보수를 고려한 전력 설비의 예방 정비 계획)

  • Byeon, Yoong-Tae;Kim, Hyung-Jun;Kim, Jin-O;Kim, Hyung-Chul
    • Proceedings of the KIEE Conference
    • /
    • 2007.11b
    • /
    • pp.328-330
    • /
    • 2007
  • Recently, the research of PM (Preventive Maintenance) method on the RCM(Reliability-Centered Maintenance) of the system equipment is being actively advanced for a few years. The state of the power equipment is maintained like the states of the between 'as good as new ones' and 'as bad as old ones' by imperfect Maintenance that implies the life decrease of the equipment by frequent breakdown, the error of maintenance process, and so on. So, the Maintenance method considering the real case has to reflect Imperfect maintenance than perfect maintenance. This paper suggests the Preventive Maintenance method by using Quasi - Renewal Theory for the gas turbine equipment as deliberating the imperfect maintenance for the real cases.

  • PDF

Scheduling of Preventive Maintenance for Generating Unit Considering Condition of System (시스템의 상태를 고려한 발전설비의 예방 유지보수 계획 수립)

  • Shin, Jun-Seok;Byeon, Yoong-Tae;Kim, Jin-O;Kim, Hyung-Chul
    • The Transactions of The Korean Institute of Electrical Engineers
    • /
    • v.57 no.8
    • /
    • pp.1305-1310
    • /
    • 2008
  • Traditional maintenance planning is based on a constant maintenance interval for equipment life. In order to consider economic aspect for time based preventive maintenance, preventive maintenance is desirable to be scheduled by RCM(Reliability-Centered Maintenance) evaluation. The main objective of RCM is to reduce the maintenance cost, by focusing on the most important functions of the system and avoiding or removing maintenance actions that are not strictly necessary. So, Markov state model is utilized considering stochastic state in RCM. In this paper, a Markov state model which can be used for scheduling and optimization of maintenance is presented. The deterioration process of system condition is modeled by the stepwise Markov model in detail. Also, because the system is not continuously monitored, the inspection is considered. In case study, simulation results about RCM will be shown using the real historical data of combustion turbine generating unit in Korean power systems.