• Title/Summary/Keyword: Refractory Materials

Search Result 172, Processing Time 0.022 seconds

Estimation of the thickness of refractory ceramics using the impact-echo method (충격반향기법을 이용한 내화물 두께 추정)

  • Lee, Seongmin;Shin, Namho;Roh, Yongrae
    • The Journal of the Acoustical Society of Korea
    • /
    • v.36 no.4
    • /
    • pp.247-253
    • /
    • 2017
  • Generally, the vibration characteristics of refractory ceramics are identified by assuming them as isotropic materials. However, in practice, refractory ceramics exhibit anisotropic properties as they are manufactured by pressing ceramic powders along a particular direction. Therefore, in this research, the frequency responses of a refractory ceramic brick along its width, length, and height directions were acquired using finite element analysis by assuming that the ceramics had tetragonal symmetry in their material properties. The validity of the numerical analysis results was verified by comparing them with those from experimental measurements. Based on the frequency response, the thicknesses of the refractory brick along three different directions were estimated using the impact-echo technique. The maximum difference between the estimated and actual thicknesses was observed to be less than 5 %. This result confirms the effectiveness of the impact-echo technique along with anisotropic property characterization to evaluate the thickness of the refractory ceramic.

Investigation of Degradation Mechanism of High Alumina Refractory in a Coal Gasifier (석탄 가스화기에서의 고알루미나 내화물의 손상 기구 규명)

  • Kim, Yuna;Lee, Jae Goo;Oh, Myongsook S.
    • Applied Chemistry for Engineering
    • /
    • v.20 no.6
    • /
    • pp.638-645
    • /
    • 2009
  • High alumina refractory used in a coal gasifier was analyzed and the degradation mechanism by molten slag was investigated. The depth of refractory severely damaged by slag varied between 12~40 mm, including the adhered slag layer. The sample also showed the cracks formed in parallel to the slag/refractory interface. The degree of degradation varied with the micro-structures in the refractory. Fused alumina grains showed the uneven boundary and pore formation just along the edges, while the tablet alumina showed the slag penetrated between sintered alumina around which the formation of Al-Fe phase was observed. Calcium aluminate cements were not observed at the high temperature zone near the slag/refractory interface, probably due to dissolution into molten slag. Around large grains of alumina, rod shape alumina, which appeared to be recrystallized during cooling, were observed, and large pores were also formed around those grains. Therefore, in high alumina refractories, hot molten slag dissolves the bonding phase and rod-shape alumina phase is recrystallized upon cooling. During this process, cracks are developed due to structural change, and the degradation occurs by physical causes such as structural spalling.

Antioxidation Characteristics of Surface-Modified Carbon in ${Al_2}{O_3}$-C Refractory (${Al_2}{O_3}$-C계 내화물에서 표면개질된 탄소의 산화특성)

  • 홍영호;김동한;심광보
    • Journal of the Korean Ceramic Society
    • /
    • v.37 no.6
    • /
    • pp.583-588
    • /
    • 2000
  • Antioxidation characteristics of carbon at high temperature with the co-addition of Al and Si powder in Al2O3-C system refractory were analyzed. The use of surface-modified phosphate carbon as a starting material was found to be very effective in improving the mixing effect of raw materials and antioxidation behavior of carbon. In particular, this effect was dominant at higher temperatures than 130$0^{\circ}C$.

  • PDF

Evaluation on the Applicability of Refractory Coatings to Metal Mold for Cast Iron (주철금형주조용 도형재의 적용성 평가)

  • Seo, Kum-Hee;Kim, Ki-Young;Moon, Byung-Moon
    • Journal of Korea Foundry Society
    • /
    • v.32 no.3
    • /
    • pp.144-149
    • /
    • 2012
  • A series of refractory mold coatings were applied to cast iron specimens, and their resistances to wear and spalling were investigated. Tests were carried out with own made measures, and also a calculation was tried for the comparison of a part of results like spalling. Worn width by scrubbing the indenter on the coating layer increased significantly at high temperature. Temperature increasing rate across the specimen when the coating side was exposed to $1000^{\circ}C$ was in the range of $14.5{\sim}75.8^{\circ}C$/sec mm, and specimens with thicker coating layer showed lower temperature increase. Severe spalling of coated layer was observed after heating the specimen, and it was able to confirm by calculation using a commercial code.

Effect of Mullite on High Alumina Refractory (I) (고 알루미나질 내화물에 미치는 Mullite의 영향(Ⅱ))

  • 김인섭;김세훈;박주석;강지연;이경희;이병하
    • Journal of the Korean Ceramic Society
    • /
    • v.38 no.2
    • /
    • pp.238-238
    • /
    • 2001
  • 15% Syn M, sintered mullite(SM) and fused mullite(FM) was added to produce high alumina refractory materials. Mullite content of SM, FM and Syn M was 93.17%, 86.79%, 97.57% repectively. Mechanical properties of specimens (added 15wt% mullite) ware investigated to be flexural strength 338.60MPa, compressive stcngth 9,427kgf/㎠. But the specimen which imported mullite was added showed 5~10%l lower stregth than syn M added.

Engineering Characteristics of Resource-Cycling Mortar according to the Variation of Illite Replacement Ratio and Fine Aggregate Type (일라이트 치환률 및 잔골재 종류 변화에 따른 자원순환형 모르타르의 공학적 특성)

  • Kim, Min-Yoyng;Song, Yuan-Lou;Kim, Sang-Sup;Yoon, Won-Geun;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
    • /
    • 2015.05a
    • /
    • pp.46-47
    • /
    • 2015
  • This study has analyzed the engineering characteristics of resource-cycling mortar according to the variation of fine aggregate type using illite with high development potentials by setting the goal as developing eco-friendly construction materials. As a result, while flow has increased if recycled fine aggregate and waste refractory are used separately or mixing them adequately in case of flow and compressive strength, the flow had somewhat declined followed by illite replacement. However, the possibility of such usage is determined to be adequate if used by mixing illite, recycled fine aggregate and waste refractory properly due to the dry shrinkage effect.

  • PDF

Reaction Mechanism and Kinetics of Degradation for Refractory Organic Pollutants in Water by Ultrasonic Irradiation

  • Sohn, Jong-Ryeul;Moon, Kyung-Hwan
    • Proceedings of the Korean Environmental Health Society Conference
    • /
    • 2003.06a
    • /
    • pp.123-127
    • /
    • 2003
  • This experiment was performed to investigate the characteristics of sonolytic reaction as the basic data for development of the ultrasonic AOP(Advanced Oxidation Process) process from which the refractory organic compounds in aqueous solution which are not readily removed by the existing conventional wastewater treatment processes can be destructed and removed. Trichloroethylene (TCE), benzene, and 2,4-dichlorophenol(DCP) were used as the samples, and their destruction efficiency were measured in terms of experimental parameters of the initial solution concentration, initial solution pH, reaction temperature, acoustic frequencies and intensities. Results showed that the destruction efficiencies of all of the sample materials were above 80% within 120 minutes of sonolytic reaction in all reaction condition. The reaction order of these three compounds was verified as Pseudo first order. From the fore-mentioned results, it can be concluded that the refractory organic compounds could be removed by the ultrasonic irradiation with radicals, such as H$.$and OH$.$causing the high increase of pressure and temperature. Finally, it appears that the new AOP technology using ultrasonic irradiation can be applied to the treatment of refractory substances which are difficult to be decomposed by the conventional methods.

  • PDF

Electrodeposition of Some Selective Metals Belonging to Light, Refractory and Noble Metals from Ionic Liquid Electrolytes

  • Dilasari, Bonita;Kwon, Kyung-Jung;Lee, Churl-Kyoung;Kim, Han-Su
    • Journal of the Korean Electrochemical Society
    • /
    • v.15 no.3
    • /
    • pp.135-148
    • /
    • 2012
  • Ionic liquids are steadily attracting interests throughout a recent decade and their application is expanding into various fields including electrochemistry due to their unique properties such as non-volatility, inflammability, low toxicity, good ionic conductivity, wide electrochemical potential window and so on. These features make ionic liquids become an alternative solution for electrodeposition of metals that cannot be electroplated in aqueous electrolytes. In this review, we classify investigated metals into three categories, which are light (Li, Mg), refractory (Ti, Ta) and noble (Pd, Pt, Au) metals, rather than covering the exhaustive list of metals and try to update the recent development in this area. In electrodeposition of light metals, granular fine Li particles were successfully obtained while the passivation of electrodeposited Mg layers is an obstacle to reversible deposition-dissolution process of Mg. In the case of refractory metals, the quality of Ta and Ti deposit particles was effectively improved with addition of LiF and pyrrole, respectively. In noble metal category, EMIM TFSA ionic liquid as an electrolyte for Au electrodeposition was proven to be effective and BMP TFSA ionic liquid developed a smooth Pd deposit. Pt nanoparticle production from ionic liquid droplet in aqueous solution can be cost-effective and display an excellent electrocatalytic activity.