• Title/Summary/Keyword: Refinement behavior

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A study on the Structure and Transformation Rate of Heat Treatment of Forged TAP Housing and Valve for Automotive Parts (단조용 자동차 부품 T/P Housing과 Valve의 열처리에 따른 조직 및 변형 속도에 관하여)

  • 유형종;이호진;이건영;최진일
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.4 no.3
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    • pp.155-158
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    • 2003
  • The effects of Mn, V addition on the behavior of structure and the effects of cooling rate of S20C steel for use of Tn housing and valve for automotive parts have been investigated. Transformation start temperature measured from inflection point of cooling curves has been found out to decrease with increasing cooling rate and to be more sensitive to Mn contents when cooling rate is fast. It was therefore shown that the grain was refined. If there is a big compacting pressure, it is indicated that hardness becomes much greater at surface than inside.

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Finite Element Analysis of Densification Behavior during Equal Channel Angular Pressing Process of Powders (분말 ECAP 공정 시 치밀화의 유한요소해석)

  • Yoon, Seung-Chae;Quang, Pham;Chun, Byong-Sun;Lee, Hong-Ro;Kim, Hyoung-Seop
    • Journal of Powder Materials
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    • v.13 no.6 s.59
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    • pp.415-420
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    • 2006
  • Nanostructured metallic materials are synthesized by bottom-up processing which starts with powders for assembling bulk materials or top-down processing starting with a bulk solid. A representative bottom-up and top-down paths for bulk nanostructured/ultrafine grained metallic materials are powder consolidation and severe plastic deformation (SPD) methods, respectively. In this study, the bottom-up powder and top-down SPD approaches were combined in order to achieve both full density and grain refinement without grain growth, which were considered as a bottle neck of the bottom-up method using conventional powder metallurgy of compaction and sintering. For the powder consolidation, equal channel angular pressing (ECAP), one of the most promising method in SPD, was used. The ECAP processing associated with stress developments was investigated. ECAP for powder consolidation were numerically analyzed using the finite element method (FEM) in conjunction with pressure and shear stress.

Flow-induced Vibration Time Response Analysis of Loosely Supported Multi-Span Tube using Commercial FEA Code (지지점 간극을 갖는 다점지지 유연관의 유동하중에 의한 시간응답 이력해석과 상용유한요소 해석코드의 적용)

  • Lee, Kang Hee;Kang, Heung Seok;Shin, Chang Hwan
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.11 no.2
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    • pp.68-74
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    • 2015
  • Time domain response analysis for vibro-impact nonlinear behavior of multi-span tube with loose supports was performed using commercial FEA code and user subroutine. Support geometry of multi-span tube with a finite gap is realistically modeled by analytical rigid surface. Model of hydrodynamic force is based on the Qusai-steady model which accounts for the inclined angle of relative flow velocity and time delay between flow force and resulting tube motion. During tube vibration from flow loading, impact and friction at the support location is simulated using commercial FEA code with master slave contact algorithm. Analysis results has reasonable agreement with those of references and test experience. Plan of further refinement of analysis model and future test verification is briefly introduced.

Powder Densification Using Equal Channel Angular Pressing (ECAP 공정을 이용한 분말의 치밀화)

  • Yoon Seung-Chae;Seo Min-Hong;Hong Sun-Ig;Kim Hyoung-Seop
    • Journal of Powder Materials
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    • v.13 no.2 s.55
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    • pp.124-128
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    • 2006
  • In recent years, equal channel angular pressing (ECAP) has been the subject of intensive study due to its capability of producing fully dense samples having a ultrafine grain size. In this paper, the ECAP process was applied to metallic powders in order to achieve both powder consolidation and grain refinement. In the ECAP process for solid and powder metals, knowledge of the internal stress, strain and strain rate distribution is fundamental to the determination of the optimum process conditions for a given material. The properties of the ECAP processed solid and powder materials are strongly dependent on the shear plastic deformation behavior during ECAP, which is controlled mainly by die geometry, material properties, and process conditions. In this study, we investigated the consolidation, plastic deformation and microstructure evolution behaviour of the powder compact during ECAP.

Isotropy Control of 7075 Al Wrought Alloy by Thixoextrusion (반용융 압출에 의한 A7075 합금의 등방성 제어)

  • Yoon, Young-Ok;Kim, Shae-K.
    • Journal of Korea Foundry Society
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    • v.30 no.6
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    • pp.210-216
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    • 2010
  • The aim of this study is to characterize a thixoextruded 7075 Al wrought alloy bar in terms of its isotropic behavior through the optical microscope, mechanical test and electron back scattered diffraction. It is also discussed of the extrudability improvement for 7075 Al wrought alloy by thixoextrusion, with emphasis on controlling thixoextrusion parameters. Hot extrusion shows that the maximum extrusion pressure depends on their characteristics in terms of flow stress and hot workability. In the contrary, thixoextrusion demonstrates that the maximum extrusion pressure is almost uniform regardless of the experimental parameters, such as initial ram speed, die bearing length and thixoextrusion temperature. The hot extruded microstructures become elongated to extrusion direction, while the thixoextruded microstructures are isotropic and homogeneously distributed due to the existence of liquid phase between solid grains during the process. The grain refinement due to dynamic recrystallization during thixoextrusion has been also occurred. Subsequent recrystallization would lead to the strengthening of mechanical properties, as observed in the study. The important point is that the values of tensile, yield strength and elongation of the thixoextruded bar without plastic deformation are similar to those of the hot extruded bar with severe plastic deformation.

High-Temperature Deformation Behavior of Ti3Al Prepared by Mechanical Alloying and Hot Pressing

  • Han, Chang-Suk;Jin, Sung-Yooun;Kwon, Hyuk-Ku
    • Korean Journal of Materials Research
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    • v.30 no.2
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    • pp.57-60
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    • 2020
  • Titanium aluminides have attracted special interest as light-weight/high-temperature materials for structural applications. The major problem limiting practical use of these compounds is their poor ductility and formability. The powder metallurgy processing route has been an attractive alternative for such materials. A mixture of Ti and Al elemental powders was fabricated to a mechanical alloying process. The processed powder was hot pressed in a vacuum, and a fully densified compact with ultra-fine grain structure consisting of Ti3Al intermetallic compound was obtained. During the compressive deformation of the compact at 1173 K, typical dynamic recrystallization (DR), which introduces a certain extent of grain refinement, was observed. The compact had high density and consisted of an ultra-fine equiaxial grain structure. Average grain diameter was 1.5 ㎛. Typical TEM micrographs depicting the internal structure of the specimen deformed to 0.09 true strain are provided, in which it can be seen that many small recrystallized grains having no apparent dislocation structure are generated at grain boundaries where well-developed dislocations with high density are observed in the neighboring grains. The compact showed a large m-value such as 0.44 at 1173 K. Moreover, the grain structure remained equiaxed during deformation at this temperature. Therefore, the compressive deformation of the compact was presumed to progress by superplastic flow, primarily controlled by DR.

Adaptive Crack Propagation Analysis with the Element-free Galerkin Method (Element-free Galerkin 방법을 이용한 적응적 균열진전해석)

  • 최창근;이계희;정흥진
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.13 no.4
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    • pp.485-500
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    • 2000
  • In this paper the adaptive crack propagation analysis based on the estimated local and global error in the element-free Galerkin (EFG) method is presented. It is possible to keep consistency and accuracy of analysis in each propagation step by adaptive analysis. The adaptivity analysis in crack propagation is achieved by adding and removing the node along the background integration cell that are refined or recovered as estimated error. These errors are obtained by calculating the difference between the values of the projected stresses and original EFG stresses. To evaluate the performance of proposed adaptive procedure, the convergence behavior is investigated lot several examples. The results of these examples show the efficiency of proposed scheme in crack propagation analysis.

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Superplasticity of Magnesium Alloys and SPF Applications (마그네슘합금의 초소성 특성과 응용)

  • Shim, Jae-Dong;Byun, Ji-Young
    • Korean Journal of Materials Research
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    • v.27 no.1
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    • pp.53-61
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    • 2017
  • Magnesium alloys are of emerging interest in the automotive, aerospace and electronic industries due to their light weight, high specific strength, damping capacity, etc. However, practical applications are limited because magnesium alloys have poor formability at room temperature due to the lack of slip systems and the formation of basal texture, both of which characteristics are attributed to the hcp crystal structure. Fortunately, many magnesium alloys, even commercialized AZ or ZK series alloys, exhibit superplastic behavior and show very large tensile ductility, which means that these materials have potential application to superplastic forming (SPF) of magnesium alloy sheets. The SPF technique offers many advantages such as near net shaping, design flexibility, simple process and low die cost. Superplasticity occurs in materials having very small grain sizes of less than $10{\mu}m$ and these small grains in magnesium alloys can be achieved by thermomechanical treatment in conventional rolling or extrusion processes. Moreover, some coarse-grained magnesium alloys are reported to have superplasticity when grain refinement occurs through recrystallization during deformation in the initial stage. This report reviews the characteristics of superplastic magnesium alloys with high-strain rate and coarse grains. Finally, some examples of SPF application are suggested.

Finite Element Analysis of Beam-and Arch-Like Structures using Higher-Order Theory (고차이론을 이용한 보 및 아치형 구조물의 유한요소 해석)

  • 조진래
    • Computational Structural Engineering
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    • v.10 no.1
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    • pp.185-191
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    • 1997
  • Beam - and arch-like structures are two-dimensional bodies characterized by the fact of small thickness compared to the length of structures. Owing to this geometric feature, linear displacement approximations through the thickness such as Kirchhoff and Reissner-Mindlin theories which are more accessible one dimensional problems have been used. However, for accurate analysis of the behavior in the regions where the state of stresses is complex, two-dimensional linear elasicity or relatively high order of thickness polynomials is required. This paper analyses accuracy according to the order of thickness polynomials and introduces a technique for model combination for which several different polynomial orders are mixed in a single structure.

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Development of a Tool for Predicting Nursing Times in Occupational Accident Patients (산재환자 간병시간 예측 도구개발)

  • Oh, Jin-Joo;Kim, Chun-Mi;Choi, Jeong-Myung
    • Korean Journal of Occupational Health Nursing
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    • v.19 no.1
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    • pp.5-13
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    • 2010
  • Purpose: This study aims to develop a tool to predict occupational health patients' nursing needs or nursing time. Method: A tool was composed based on the materials and opinion of experts, and to verify the reliability and validity of the tool, nursing time of total 311 inpatients in 2 occupational health hospitals were surveyed. Results: The developed tool was total 151 items and composed of physical function, cognitive function, communication, emotional and disturbance behavior, nursing skill, and rehabilitation need. The reliability of the tool was high, showing Cronbach's alpha coefficient of 0.95. But several items should be deleted for low corrected item-total correlation. According to the multiple regression analysis, physical function and rehabilitation need were shown to be the most powerful predictive variables for nursing time. Conclusion: The developed tool was appeared to have high reliability and validity. But further refinement of the tool is needed.