• Title/Summary/Keyword: Reducing Pressure Control

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Performance Evaluation of High Pressure and High Pressure Drop Control Valve for Offshore Plants (해양플랜트용 고압·고차압 제어밸브의 성능 평가)

  • Kim, Kyuchul;Lee, Chiwoo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.5
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    • pp.767-773
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    • 2013
  • A high-pressure, high-pressure drop control valve, which transforms the power transfer of a system by reducing the inlet pressure of 345bartothe outlet pressure of 112bar, is a fundamental component in an offshore plant process. With the increasingly growing market share of the maritime industry, this valve has been expected to be a high-value-added product. This study not only analyzes the relation between pressure drop and fluid velocity in a trim by using fluid analysis, but also examines the possibility of cavitation in a valve in addition to the plot for the extension of lifespan. Based on the analysis results, the design and production method of the valve are established, and accordingly, performance evaluation is carried out. It is demonstrated that the pressure drop from 345bar to 112bar is more feasible in the presence of the trim, which can induce a continuous and diminutive pressure drop in order to prevent cavitation in a high-pressure drop control valve. Furthermore, despite the fluid velocity near a seatring being found to be over 30m/s, the lifespan of the valve is determined to be adequate considering the operation condition of a prototype valve of 80%.

An Experimental Study on the Transmission Line Pressure Control System Using Bleed Type Variable Force Solenoid (블리드 방식 가변력 솔레노이드를 사용한 라인압력 제어계의 실험적 연구)

  • Choi, Deuk-Hwan;Chin, Young-Wook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.4
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    • pp.703-707
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    • 2007
  • The line pressure control system for an automotive transmission in which a bleed type variable force solenoid(VFS) is applied, has been constructed and experimentally investigated. The hydraulic circuit of the system includes a line pressure control valve, a reducing valve, an accumulator, various orifices and a VFS. Static and dynamic responses of the throttle and line pressure have been monitored and discussed for various test conditions.

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A Study on Reducing Speed Control of Hydraulic Motor of Textiles Supply Rolling Equipment (섬유공급 롤링장치의 유압모터 감속도 제어에 관한 연구)

  • 이재구;김도태;김성동
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.62-67
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    • 2001
  • The textiles supply rolling equipment is a part of inspection machine which inspect finished textiles and it check up textiles through rolling hydraulic equipment. This study suggests a method to select the capacity and initial gas pressure of accumulator to control reducing speed of the hydraulic motor to a desired degree. An accumulator in hydraulic systems is hydraulic machinery which stores kinetic energy of inertia body during braking. A series of computer simulations were done for the brake action and the selection method was based upon a trial and error approach. The results of the simulation work were compared with those of experiments and these results show that the proposed method can be applied effectively to control reducing speed of the hydraulic motor when braking action in textiles rolling system.

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A Study on Characteristics of Dump and Reducing Valve for Hydraulic Remote Control System (유압원격제어를 위한 덤프와 감압밸브의 특성에 관한 연구)

  • Oh, Cheoul-Hwan;Kim, Kwang;Song, Chang-Seoup
    • Journal of the Korean Society for Precision Engineering
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    • v.5 no.3
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    • pp.81-90
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    • 1988
  • In recent, the requirement of remote control of hychaulic system is in- creasing. The actuator unit whose output position is proportional to input electrical signal needs a pressure reducer and a dump valve. The pressure reducer provides a constant regulated pressure and filters contaminants. The dump valve supplies proper pressure to the pressure reducer and unloads when the system is not operated. In this thesis, dump valve and pressure reducer with auxiliary function are studied. The choke in the pressure reducer prevents actuator from supplying higher pressure than necessary pressure at beginning, and the spring constant affects on the dynamic characterisics. In dump valve, it is proved that diameter of servo-slide hold and choke diameter of dump plunger affects on damping response.

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Pressure Regulator for Piezoelectric Valve (압전 밸브용 압력 레귤레이터)

  • Yun, S.N.;Kim, C.Y.;Seo, S.W.;Park, J.H.;Ham, Y.B.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.3 no.2
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    • pp.1-6
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    • 2006
  • The pressure regulator which is used for controlling the reducing pressure in the piezoelectrically driven pneumatic valve has been studied. The pneumatic valve of this study object is 2-stage type and consists of a piezoelectric actuator, a controller, a poppet valve and a pressure regulator. Nominal flow of 50 lpm, maximum operating pressure of 0.9MPa and frequency characteristic of 10Hz and over are required in this pneumatic valve, but the pressure regulator is needed because piezoelectric actuator has no ability to control the pressure of 0.9MPa directly. In this study, bimorph type PZT actuator of $25.2mm(L){\times}7.2mm(W){\times}0.5mm(H)$ with constant of $-220{\times}10-12$ CN-1 was proposed and investigated. Maximum operating force of 0.052 N and maximum displacement of $63{\mu}m$ were gotten from the fabricated PZT actuator. From the analysis results, the orifice diameter of 0.6mm for a piezoelectric actuator was derived and then the pressure regulator which can be operated under 0.15 MPa easily was designed and manufactured. Performance and effects of design parameters were simulated by the Simulink of Matlab software, and it was confirmed that the performance characteristics of manufactured pressure regulator are superior in the common use pressure range of 0.5 MPa to 0.7 MPa. The results show that the proposed pressure regulator is suitable for the pneumatic valve with a PZT actuator.

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Method for Reduction of Pressure Ripples using the Parallel Pipeline in Fluid Pipeline (분지를 이용한 유압관로계의 압력맥동 저감 방안)

  • 이규원;장주섭;김경훈;윤영환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.299-302
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    • 1997
  • The pressure ripples are inevitabilitily generated by a fluctuation of flow rate caused pump mechanism, which occur noises, vibrations, and affect a control performance in tluid pipeline. The method for reduction of pressure ripples has been normally used a accumulator which is installed near the pump generating the pressure ripples. This paper introduces the parallel pipeline as a method to reduce pressure ripples in tluid pipeline, and confirms the usefulness of it in reducing the pressure ripples as compared with the fluid pipeline with a accumulator using AMESim(Advanced Modeling Environment for Simulations) Software.

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Verification of Control Algorithm for Removing Oil Contaminant Factor from Proportional Pressure Control Valve (전자식 비례 압력제어밸브 내 오일 오염 입자 제거 제어 알고리즘 검증)

  • Cheon, Su Hwan;Park, Jin Kam;Jang, Kyoung Je;Sim, Sung Bo;Jang, Min Ho;Lee, Jin Woong
    • Journal of Drive and Control
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    • v.18 no.4
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    • pp.1-8
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    • 2021
  • An electro proportional pressure control valve is mainly used to control the clutch of an agricultural tractor's automatic transmission. During transmission, the operating, hydraulic oil is mix with many kinds of contaminants. The contaminants can be trapped between the valve body and spool of the proportional pressure control valve leading to abnormal operating conditions and finally critical damage to the transmission hydraulic system. The present study aimed to verify the valve control algorithm as a basic study of developing control logic that removes contaminants between the spool and the body of the proportional pressure control valve. To develop the algorithm, MATLAB/SIMULINK was used. PWM method was used to control the applied solenoid coil current. The effectiveness of the algorithm was verified by comparing the actual pressure of the normal valve with the actual pressure of the abnormal valve. Based on the present study findings, when the algorithm was applied, the response of the valve pressure according to the current became stable and oil contaminated particles were removed. In the future study, the control algorithm will be optimized for the stability of the proportional pressure reducing valve, and it will be verified in consideration with the driving of the clutch.

CAE/CFD Analysis and Design of High-Pressure Drop Control Valve for Offshore Project (해양플랜트용 고차압 제어밸브의 해석 및 설계)

  • Jang, Sung Cheol;Park, Tae-Soo;Hur, Nam-Soo;Kim, In-Whan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.5
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    • pp.42-49
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    • 2015
  • In this study, the multi-disk of a high-pressure drop control valve is designed and manufactured. Then, the flow rate and high-pressure drop of fluids flowing in the high-pressure drop control valve is CAE/CFD. This study involves numerical analysis for the Zambil offshore project of a high-pressure drop control valve. ANSYS used a solver for offshore structures analysis. A high-pressure drop control valve, which transforms the power transfer of a system by reducing the inlet pressure of 345bar to the outlet pressure of 112bar, is a fundamental component in the offshore process. This study not only analyzes the relation between pressure drop and fluid velocity in a trim by using fluid analysis, but also examines the possibility of cavitation in a valve in addition to the plot for the extension of lifespan. It is demonstrated that the pressure drop from 345bar to 112bar is more feasible in the presence of the trim, which can induce a continuous and diminutive pressure drop in order to prevent cavitation in a high-pressure drop control valve.