• Title/Summary/Keyword: Recycled aggregate mortar

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Strength properties of non-cement board for drying shrinkage control using industrial by-products (산업부산물을 활용한 건조수축 제어용 무시멘트 보드의 강도특성)

  • Park, Ju-Hwa;Pyeon, Su-Jeong;Lee, Dong-Hoon;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.228-229
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    • 2018
  • In the construction industry, we have set goals such as reduction of greenhouse gas emissions and reduction of energy use. In particular, reduction of CO2 emissions in the concrete manufacturing process, reduction of industrial waste and industrial wastes into concrete The zero-emission level of reuse as a resource is under review. On the other hand, the cost of stone is expensive due to small quantity production of domestic stone production in order, it is difficult to carry and construct with heavy material, and it takes long time to construct. In order to solve the shortage of supply and demand of natural stone, various kinds of stone powder, artificial stone made by putting stone texture on the surface of mortar or concrete, fiber reinforced plate, tiles and the like are increasingly used. In this study, the artificial stone using slag and recycled aggregate instead of natural stone was fabricated and the strength characteristics were evaluated for its applicability and feasibility.

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Compressive Strength and Ecological Characteristics of Mortars Using Expanded Vermiculite Absorbing Bacteria (박테리아를 흡착한 팽창질석 기반의 친생태 모르타르 개발)

  • Yoon, Hyun-Sub;Jung, Seung-Bae;Yang, Keun-Hyeok;Lee, Sang-Seob;Lee, Jae-Young
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.2
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    • pp.165-171
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    • 2016
  • The objective of this study is to evaluate the compressive strength development and ecological characteristics of mortars using expanded vermiculite absorbing bacteria as a fundamental investigation to develop precast eco-concrete products. For bacterial growth under the high-alkalinity and high-dried environments within hardened mortars and for creating plant growth function to mortars, Bacillus alcalophilus and Rhodoblastus acidophilus were separated and cultured. The cultured bacteria were absorbed into expanded vermiculite selected for bacteria shelter. The expanded vermiculite absorbing bacteria was then added into mortar mixture as a volumetric replacement of fine aggregate. Test results showed that the developed technology is very effective in enhancing the plant growth onto the hardened mortars and reducing the COD and T-N concentration in raw water. The optimum replacement level of expanded vermiculite absorbing bacteria can be recommended to be less than 10% considering the compressive strength development and cost of mortars along with the ecological effectiveness.

Properties of Mortar with Polysilicon Sludge Based Active Loess Cement (활성황토 시멘트 기반 폴리실리콘 슬러지를 사용한 모르타르의 특성)

  • Kang, Jeon-Uk;Kim, Dae-Yeon;Shin, Jin-Hyeon;Lee, Sang-Soo;Song, Ha-Young
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.4
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    • pp.275-282
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    • 2018
  • This study examines the ways to address environmental issues by utilizing activated loess to reduce the amount of cements that emit a large amount of carbon dioxide during the process of manufacturing, and by reusing the polysilicon sludge produced as a result of manufacturing polysilicon, one of the components for solar power generation panels. The findings of the experiment showed that the optimal replacement ratio of the polysilicon sludge is 20%, 35% for W/B, and 20% for the ratio of the fine aggregate addition. As it is deemed that utilizing the polysilicon sludge for reinforced concrete may lead to rebar corrosion due to the $CI^-$ contained in the sludge, it can be considered to use for unreinforced concrete or bricks.

Evaluation of Strength and Fire Resistance Performance of Mortar Mixed with Oyster Shell and Egg Shell (굴 패각과 난각을 혼합한 모르타르의 강도 및 내화성능 평가)

  • Hae-Na Kim;Ui-In Jung;Bong-Joo Kim
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.4
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    • pp.560-567
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    • 2023
  • This study is part of the research on fire-resistant materials to prepare for changing fire behavior, oyster shell and egg shell, which are natural calcium carbonate materials, were substituted as fine aggregates. The purpose of this study was to evaluate the strength and fire resistance performance according to the substitution rate, and to provide data for use as fire resistance material. Oyster shells and egg shells were substituted with 10~50 % of the fine aggregate, respectively, and tested for strength and Simplified heating according to the KS test method. Although the strength of OS was measured to be higher than that of ES, the backside temperature was also measured to be higher. As a result, it is recommended to use fireproof boards with OS where strength performance is required, such as explosive fires, Where high fire resistance performance is required, such as high-temperature fires over 1000 ℃, fireproof boards with ES can be selected according to the application.

Void ratio and Strength Properties of Porous Concrete Utilizing Rice Husk Ash and Recycled Aggregate for Planting (식생 적용을 위한 왕겨재와 순환골재를 활용한 포러스 콘크리트의 공극률 및 강도 특성)

  • Kim, Young-Ik;Sung, Chan-Yong
    • Korean Journal of Agricultural Science
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    • v.33 no.2
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    • pp.167-177
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    • 2006
  • This study was performed to evaluate void ratio, compressive and flexural strength, and pH properties according to the admixture ratio of rice husk ash, aggregate size, and neutral treatment time of porous concrete with an admixture of rice husk ash produced as an agricultural by-product. The SEM results for cement mortar with a 5% rice husk ash admixture for the weight of cement formed more C-S-H hydrates due to the $SiO_2$ present in the applied rice husk ash. According to the results of the SEM test, the $SiO_2$ that was a major chemical element of rice husk ash generated a large amount of calcium hydroxide in the early stage of the hydration process of cement leading to the formation of ettringite. The void ratio of porous concrete with an admixture of rice husk ash decreased with increasing admixture ratio of rice husk ash. In addition, the void ratio of porous concrete with an admixture of rice husk ash decreased compared to porous concrete with no admixture of rice husk ash. The compressive and flexural strength of porous concrete with a 5% and 10% admixture ratio of rice husk ash slightly increased compared to concrete with no admixture of rice husk ash. The pH value of porous concrete rapidly decreased immediately after neutral treatment. Then, it gradually increased and decreased again after 14 days. Also, for neutral treatment, the pH value of porous concrete showed appropriate pH levels(less than 9.5) in all mixtures for planting at 28 curing days.

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Flowability and Strength Properties of Mortar and Self-Compacting Concrete Mixed with Waste Concrete Powder (폐콘크리트 분말을 혼합한 모르타르 및 자기충전 콘크리트의 유동 및 강도특성)

  • Choi, Yun-Wang;Jung, Moon-Young;Moon, Dae-Joong;Kim, Sung-Su
    • Journal of the Korea Concrete Institute
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    • v.18 no.4 s.94
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    • pp.517-526
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    • 2006
  • In this study, in order to utilize waste concrete powder(WCP) which is occurred in manufacturing high quality recycled aggregate as an admixture for self-compacting concrete(SCC), the properties of cement paste, mortar, and concrete that were mixed two types of WCP, 928 and 1,360 $cm^2/g$ of surface area, were analyzed. As a result of experiment, we have found that WCP was a porous material with angle. When WCP was utilized as an admixture for SCC, its flowability and viscosity increased in proportion to the increase of a replacement ratio, and that a replacement ratio of WCP was proper within 15%. The compressive strength at 28 days mixed respectively with WCP2, 15 and 30%, showed about 36 and 28 MPa, and it showed a similar trend with a function suggested in CEB-FIP for the relationship of compressive strength and elastic modulus. According to the results, it is judged that WCP2 can be utilized as an mineral admixture of normal strength SCC.

Evaluation of Field Applicability of Shotcrete for Fiber-net Integrated Tunnel Support System through Mock-up Test (목업 테스트를 통한 숏크리트용 섬유 그물망 일체형 터널 지보시스템의 현장 적용성 평가)

  • Kim, Jiyoung;Choi, Seongcheol
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.1
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    • pp.72-78
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    • 2020
  • The present study developed shotcrete for fiber-net integrated tunnel support system, which consists of fiber-net support materials including netlike fiber and shotcrete and integration technology between support materials. In addition, in order to evaluate the field applicability of the developed tunnel support system and compare with the performance of steel fiber reinforced shotcrete, mock -up test was conducted on the mock -up structure. The test results show that in the case of shotcrete containing coarse aggregate(S20A5RP10-C), the excessive rebound rate occurred as the secondary shotcrete was dropped during construction due to the degradation in bond performance with fiber-net. Also, in the case of steel fiber reinforced shotcrete, the amount of cast shotcrete fell short of target value due to the fiber ball and the degradation of pumpability. On the other hand, the amount of cast mortar shotcrete(S20A5RP10-M) and the installation position of fiber-net were almost close to the target values, and the lower rebound rate occurred compared to the steel fiber reinforced shotcrete.

Influence of Fine Aggregate Properties on Unhardened Geopolymer Concrete (잔골재 특성이 굳지 않은 지오폴리머 콘크리트에 미치는 영향)

  • Cho, Young-Hoon;An, Eung-Mo;Lee, Su-Jeong;Chon, Chul-Min;Kim, Dong-Jin
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.2
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    • pp.101-111
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    • 2016
  • It is possible that aggregates add on to geopolymer based fly ash to mix mortar and concrete like cement. This is necessary to evaluate mineral composition, particle shape, surface, size distribution, density and absorption ratio for fine aggregates due to few detailed research to examine influence of fine aggregates properties on unhardened geopolymer concrete. In this research, used two different fine aggregates, Jumunjin sand(having quartz, mica, feldspar, pyroxene in mineral composition, more than 96% of total size between -0.60 and +0.30mm, angular shape and rough surface) and ISO sand(having almost all quartz in mineral composition, more than 51% size between -1.40 and +0.60mm, simultaneously varied size distribution, spherical shape and smooth surface). After an experimental result of the varied ratio of Si/Al=1.0-4.1 geopolymer paste, mix proportion respectively applied Si/Al=1.5 having the highest compressive strength to mortar and Si/Al=3.5 having the highest consistency to concrete. Geopolymer mortar by mixing with Jumunjin and ISO sand in varied range of 20-50wt.% showed flow size increase between 69.5 and 112.0mm, between 70.5 and 126.0mm respectively. Geopolymer concrete at an addition of 77wt.% of total aggregates ratio showed that average compressive strength was 32MPa and the consistency was favorable to molding. Since ISO sand observing varied size distribution, spherical shape, smooth surface, low absorption ratio resulted in advantageous properties on consistency of geopolymer, geopolymer concrete can be suitable for using the fine aggregates similar to ISO sand.