• Title/Summary/Keyword: Real-time inspection system

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A Case Study on Product Production Process Optimization using Big Data Analysis: Focusing on the Quality Management of LCD Production (빅데이터 분석 적용을 통한 공정 최적화 사례연구: LCD 공정 품질분석을 중심으로)

  • Park, Jong Tae;Lee, Sang Kon
    • Journal of Information Technology Services
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    • v.21 no.2
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    • pp.97-107
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    • 2022
  • Recently, interest in smart factories is increasing. Investments to improve intelligence/automation are also being made continuously in manufacturing plants. Facility automation based on sensor data collection is now essential. In addition, we are operating our factories based on data generated in all areas of production, including production management, facility operation, and quality management, and an integrated standard information system. When producing LCD polarizer products, it is most important to link trace information between data generated by individual production processes. All systems involved in production must ensure that there is no data loss and data integrity is ensured. The large-capacity data collected from individual systems is composed of key values linked to each other. A real-time quality analysis processing system based on connected integrated system data is required. In this study, large-capacity data collection, storage, integration and loss prevention methods were presented for optimization of LCD polarizer production. The identification Risk model of inspection products can be added, and the applicable product model is designed to be continuously expanded. A quality inspection and analysis system that maximizes the yield rate was designed by using the final inspection image of the product using big data technology. In the case of products that are predefined as analysable products, it is designed to be verified with the big data knn analysis model, and individual analysis results are continuously applied to the actual production site to operate in a virtuous cycle structure. Production Optimization was performed by applying it to the currently produced LCD polarizer production line.

A Hybrid Multiple Pattern Matching Scheme to Reduce Packet Inspection Time (패킷검사시간을 단축하기 위한 혼합형 다중패턴매칭 기법)

  • Lee, Jae-Kook;Kim, Hyong-Shik
    • Journal of the Korea Institute of Information Security & Cryptology
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    • v.21 no.1
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    • pp.27-37
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    • 2011
  • The IDS/IPS(Intrusion Detection/Prevention System) has been widely deployed to protect the internal network against internet attacks. Reducing the packet inspection time is one of the most important challenges of improving the performance of the IDS/IPS. Since the IDS/IPS needs to match multiple patterns for the incoming traffic, we may have to apply the multiple pattern matching schemes, some of which use finite automata, while the others use the shift table. In this paper, we first show that the performance of those schemes would degrade with various kinds of pattern sets and payload, and then propose a hybrid multiple pattern matching scheme which combines those two schemes. The proposed scheme is organized to guarantee an appropriate level of performance in any cases. The experimental results using real traffic show that the time required to do multiple pattern matching could be reduced effectively.

The Design and Implementation of Network Intrusion Detection System Hardware on FPGA (FPGA 기반 네트워크 침입탐지 시스템 하드웨어 설계 및 구현)

  • Kim, Taek-Hun;Yun, Sang-Kyun
    • Journal of the Korea Society of Computer and Information
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    • v.17 no.4
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    • pp.11-18
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    • 2012
  • Deep packet inspection which perform pattern matching to search for malicious patterns in the packet is most computationally intensive task. Hardware-based pattern matching is required for real-time packet inspection in high-speed network. In this paper, we have designed and implemented network intrusion detection hardware as a Microblaze-based SoC using Virtex-6 FPGA, which capture the network input packet, perform hardware-based pattern matching for patterns in the Snort rule, and provide the matching result to the software. We verify the operation of the implemented system using traffic generator and real network traffic. The implemented hardware can be used in network intrusion detection system operated in wire-speed.

A Development of Offshore plant Piping Process Monitoring System Based on 3D CAD Model (3D CAD 모델 기반 해양플랜트 배관 공정 모니터링 시스템 개발)

  • Kim, Hyun-Cheol;Lee, Gyu-Hong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.2
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    • pp.58-65
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    • 2020
  • 3D Models of offshore plant piping materials designed by 3D CAD systems are provided to the production processes in the form of 2D piping drawings and 2D piping installation drawings. In addition to the standard engineering information, the purchasing, procurement, manufacturing, installation, and inspection of raw materials are managed systematically in an integrated process control system. The existing integrated process management system can help reduce the processing time by managing the flow and progress of resources systematically, but it does not include 3D design model information. Hence, it is difficult to understand complicated pipe structures before installing the pipe. In addition, when design changes or immediate design modifications are required, it is difficult to find related data or exchange information quickly with each other. To solve this problem, an offshore plant-piping process-monitoring system was developed based on a 3D model. The 3D model-based piping monitoring system is based on Visual Studio 2017 C# and UNITY3D so that the piping-process work information can be linked to the 3D CAD model in real time. In addition, the 3D model could check the progress of the pipe installation process, such as block, size, and material, and the progress of functional inspection items, such as cleaning, hydraulic inspection, and pneumatic inspection.

Design of Remotely Operated, Underwater Robotic Vehicle System for Reactor Vessel Inspection and Foreign Objects Removal (원자로 압력용기 육안검사 및 이물질 제거용 수중로봇 시스템의 설계)

  • 조병학;변승현;김진석;오정묵
    • Proceedings of the IEEK Conference
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    • 2002.06e
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    • pp.153-156
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    • 2002
  • The remotely operated underwater robotic vehicle system has been required to inspect some objects such as baffle former bolts and remove foreign objects in reactor vessel of nuclear power plant. In this paper, we have designed the remotely operated underwater robotic vehicle system that includes a long reach arm that is composed of 4 joints to remove foreign objects in a narrow space, a camera for visual test, instrument sensors for vehicle positioning, 4 thrusters for underwater navigation of vehicle, and supervisory control system implemented with industrial PC that includes robot simulator that has the functions of real time visualization, robot work planning and etc.

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Development of Automatic Measurement and Inspection System for ALC Block Using Camera (카메라를 이용한 ALC 블록의 치수계측 및 불량검사 자동화 시스템 개발)

  • Kim, Seoung-Hoon;Huh, Kyung-Moo;Kim, Jang-Ki
    • Proceedings of the KIEE Conference
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    • 2002.11c
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    • pp.342-348
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    • 2002
  • This paper presents a computer image processing system, which measures the thickness of the ALC block and inspects the defect on a real-time basis. The Image processing system was established with a CCD camera, an image grabber, and a personal computer without using assembled measurement equipment. The image obtained by the system was analyzed by a devised algorithm, specially designed for the enhanced measurement accuracy. For the realization of proposed algorithm, the pre-processing method that can be applied to overcome uneven lighting environment, and threshold decision method, and subpixel method are developed. from the experimental results, we could find that the required measurement accuracy specification is sufficiently satisfied using our proposed method.

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The development of On-Line Cathodic Protection Monitoring System (지중 금속구조물의 전기방식 원격감시시스템 개발)

  • 임헌호;정성우;하희천
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2001.05a
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    • pp.213-218
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    • 2001
  • These days, corrosion condition of a underground objects is measured by the electric potential between the subject and ground. But this method is implemented by means of manual work with analog voltmeter, which is uneconomic and inefficient. So, We developed real-time On-Line cathodic protection monitoring system that is able to detect corrosion potential conditions of metal objects or various steel structures in the ground continuously, display them with the graphic screen, construct a database, and analyze them simultaneously. Since the data of corrosion and corrosion protection of all underground objects is processed automatically, not manually in this system, It is possible to reduce the manipulated error, and perform precise safety management, maintenance and inspection. As as result, this system can not only guarantee long-life operation, reduction of manpower and cost, but prevent large accidents in advance.

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A Study on Position Detection System of KHST (고속열차의 위치검지시스템에 관한 연구)

  • Han, Young-Jae;Park, Choon-Soo;Lee, Tae-Hyung;Kim, Ki-Hwan;Lee, Jun-Seok
    • Proceedings of the KIEE Conference
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    • 2007.11a
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    • pp.204-205
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    • 2007
  • We have developed a new measurement system by using GPS to complement those errors. In general, GPS receivers are composed of an antenna, tuned to the frequencies transmitted by the satellites, receiver-processors, and a highly-stable clock. The GPS mounted on the roof of TT4 in KHST receives a signal from the RS232 communication port, and it is connected to the network system in TT3 after converting with TCPIP communication. It is able to track the position of vehicle and synchronize the signal from different measurement system simultaneously. Therefore it is able to chase the fault occurrence, track inspection and electrical interruptionat real-time situation more accurately. There is not an error coursed by vehicle conditions such as slip and the slide.

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Scheduling of Preventive Maintenance for Generating Unit Considering Condition of System (시스템의 상태를 고려한 발전설비의 예방 유지보수 계획 수립)

  • Shin, Jun-Seok;Byeon, Yoong-Tae;Kim, Jin-O;Kim, Hyung-Chul
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.57 no.8
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    • pp.1305-1310
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    • 2008
  • Traditional maintenance planning is based on a constant maintenance interval for equipment life. In order to consider economic aspect for time based preventive maintenance, preventive maintenance is desirable to be scheduled by RCM(Reliability-Centered Maintenance) evaluation. The main objective of RCM is to reduce the maintenance cost, by focusing on the most important functions of the system and avoiding or removing maintenance actions that are not strictly necessary. So, Markov state model is utilized considering stochastic state in RCM. In this paper, a Markov state model which can be used for scheduling and optimization of maintenance is presented. The deterioration process of system condition is modeled by the stepwise Markov model in detail. Also, because the system is not continuously monitored, the inspection is considered. In case study, simulation results about RCM will be shown using the real historical data of combustion turbine generating unit in Korean power systems.

Development of Automatic Inspection System for Altitude and Length Measurement of ALC Block (ALC 블록의 높이와 길이 측정을 위한 자동 비전 검사 시스템 개발)

  • Eom, Ju-Jin;Huh, Kyung-Moo
    • Proceedings of the KIEE Conference
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    • 2003.11c
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    • pp.661-664
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    • 2003
  • This paper presents a computer image processing system, which inspects the measurement of the ALC block on a real-time basis. The Image processing system was established with a CCD camera, an image grabber, and a personal computer without using assembled measurement equipment. The image obtained by the system was analyzed by a devised algorithm, specially designed for the enhanced measurement accuracy. From the experimental results, we could find that the required measurement accuracy specification is sufficiently satisfied using our proposed method.

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