• 제목/요약/키워드: Real time visual inspection

검색결과 71건 처리시간 0.021초

Visual Bean Inspection Using a Neural Network

  • Kim, Taeho;Yongtae Do
    • 한국지능시스템학회:학술대회논문집
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    • 한국퍼지및지능시스템학회 2003년도 ISIS 2003
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    • pp.644-647
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    • 2003
  • This paper describes a neural network based machine vision system designed for inspecting yellow beans in real time. The system consists of a camera. lights, a belt conveyor, air ejectors, and a computer. Beans are conveyed in four lines on a belt and their images are taken by a monochrome line scan camera when they fall down from the belt. Beans are separated easily from their background on images by back-lighting. After analyzing the image, a decision is made by a multilayer artificial neural network (ANN) trained by the error back-propagation (EBP) algorithm. We use the global mean, variance and local change of gray levels of a bean for the input nodes of the network. In an our experiment, the system designed could process about 520kg/hour.

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AE 신호를 이용한 회전형 압축기의 이상상태 감시 (The Abnormal Condition Monitoring of Rotary Compressor using Acoustic Emission)

  • 이감규;정지홍;김전하;강명창;김정석
    • 한국공작기계학회논문집
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    • 제13권5호
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    • pp.118-123
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    • 2004
  • The compressor has one of important roles in refrigeration cycle and it determines refrigeration efficiency and quality This paper aims to monitor rotary compressors for room air conditioners by using Acoustic Emission(AE) technique. The reliability of rotary compressors has been evaluated through visual inspection on them after long term test. This paper describes methods for acquisition and processing AE raw signal to monitor the state of rotary compressor. A detecting method of abnormal compressor in real time is suggested and special-purpose monitoring system which can be applied to automatic manufacturing line is developed using one-chip microprocessor at low cost.

원자로 압력용기 육안검사 및 이물질 제거용 수중로봇 시스템의 설계 (Design of Remotely Operated, Underwater Robotic Vehicle System for Reactor Vessel Inspection and Foreign Objects Removal)

  • 조병학;변승현;김진석;오정묵
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2002년도 하계종합학술대회 논문집(5)
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    • pp.153-156
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    • 2002
  • The remotely operated underwater robotic vehicle system has been required to inspect some objects such as baffle former bolts and remove foreign objects in reactor vessel of nuclear power plant. In this paper, we have designed the remotely operated underwater robotic vehicle system that includes a long reach arm that is composed of 4 joints to remove foreign objects in a narrow space, a camera for visual test, instrument sensors for vehicle positioning, 4 thrusters for underwater navigation of vehicle, and supervisory control system implemented with industrial PC that includes robot simulator that has the functions of real time visualization, robot work planning and etc.

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DEVELOPMENT OF AN AMPHIBIOUS ROBOT FOR VISUAL INSPECTION OF APR1400 NPP IRWST STRAINER ASSEMBLY

  • Jang, You Hyun;Kim, Jong Seog
    • Nuclear Engineering and Technology
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    • 제46권3호
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    • pp.439-446
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    • 2014
  • An amphibious inspection robot system (hereafter AIROS) is being developed to visually inspect the in-containment refueling storage water tank (hereafter IRWST) strainer in APR1400 instead of a human diver. Four IRWST strainers are located in the IRWST, which is filled with boric acid water. Each strainer has 108 sub-assembly strainer fin modules that should be inspected with the VT-3 method according to Reg. guide 1.82 and the operation manual. AIROS has 6 thrusters for submarine voyage and 4 legs for walking on the top of the strainer. An inverse kinematic algorithm was implemented in the robot controller for exact walking on the top of the IRWST strainer. The IRWST strainer has several top cross braces that are extruded on the top of the strainer, which can be obstacles of walking on the strainer, to maintain the frame of the strainer. Therefore, a robot leg should arrive at the position beside the top cross brace. For this reason, we used an image processing technique to find the top cross brace in the sole camera image. The sole camera image is processed to find the existence of the top cross brace using the cross edge detection algorithm in real time. A 5-DOF robot arm that has multiple camera modules for simultaneous inspection of both sides can penetrate narrow gaps. For intuitive presentation of inspection results and for management of inspection data, inspection images are stored in the control PC with camera angles and positions to synthesize and merge the images. The synthesized images are then mapped in a 3D CAD model of the IRWST strainer with the location information. An IRWST strainer mock-up was fabricated to teach the robot arm scanning and gaiting. It is important to arrive at the designated position for inserting the robot arm into all of the gaps. Exact position control without anchor under the water is not easy. Therefore, we designed the multi leg robot for the role of anchoring and positioning. Quadruped robot design of installing sole cameras was a new approach for the exact and stable position control on the IRWST strainer, unlike a traditional robot for underwater facility inspection. The developed robot will be practically used to enhance the efficiency and reliability of the inspection of nuclear power plant components.

Measurement of nuclear fuel assembly's bow from visual inspection's video record

  • Dusan Plasienka;Jaroslav Knotek;Marcin Kopec;Martina Mala;Jan Blazek
    • Nuclear Engineering and Technology
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    • 제55권4호
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    • pp.1485-1494
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    • 2023
  • The bow of the nuclear fuel assembly is a well-known phenomenon. One of the vital criteria during the history of nuclear fuel development has been fuel assembly's mechanical stability. Once present, the fuel assembly bow can lead to safety issues like excessive water gap and power redistribution or even incomplete rod insertion (IRI). The extensive bow can result in assembly handling and loading problems. This is why the fuel assembly's bow is one of the most often controlled geometrical factors during periodic fuel inspections for VVER when compared e.g. to on-site fuel rod gap measurements or other instrumental measurements performed on-site. Our proposed screening method uses existing video records for fuel inspection. We establish video frames normalization and aggregation for the purposes of bow measurement. The whole process is done by digital image processing algorithms which analyze rotations of video frames, extract angles whose source is the fuel set torsion, and reconstruct torsion schema. This approach provides results comparable to the commonly utilized method. We tested this new approach in real operation on 19 fuel assemblies with different campaign numbers and designs, where the average deviation from other methods was less than 2 % on average. Due to the fact, that the method has not yet been validated during full scale measurements of the fuel inspection, the preliminary results stand for that we recommend this method as a complementary part of standard bow measurement procedures to increase measurement robustness, lower time consumption and preserve or increase accuracy. After completed validation it is expected that the proposed method allows standalone fuel assembly bow measurements.

MFC 기반 하이브리드 전자보오드 검사를 위한 규칙기반 솔루션 설계 (Design of a Rule-Based Solution Based on MFC for Inspection of the Hybrid Electronic Circuit Board)

  • 고윤석
    • 대한전기학회논문지:시스템및제어부문D
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    • 제54권9호
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    • pp.531-538
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    • 2005
  • This paper proposes an expert system which is able to enhance the accuracy and productivity by determining the test strategy based on heuristic rules for test of the hybrid electronic circuit board producted massively in production line. The test heuristic rules are obtained from test system designer, test experts and experimental results. The guarding method separating the tested device with circumference circuit of the device is adopted to enhance the accuracy of measurements in the test of analog devices. This guarding method can reduce the error occurring due to the voltage drop in both the signal input line and the measuring line by utilizing heuristic rules considering the device impedance and the parallel impedance. Also, PSA(Parallel Signature Analysis) technique Is applied for test of the digital devices and circuits. In the PSA technique, the real-time test of the high integrated device is possible by minimizing the test time forcing n bit output stream from the tested device to LFSR continuously. It is implemented in Visual C++ computer language for the purpose of the implementation of the inference engine using the dynamic memory allocation technique, the interface with the electronic circuit database and the hardware direct control. Finally, the effectiveness of the builded expert system is proved by simulating the several faults occurring in the mounting process the electronic devices to the surface of PCB for a typical hybrid electronic board and by identifying the results.

시선추적기법을 적용한 편측무시 측정 방법 및 개선 콘텐츠 개발 (Development of Measurement Method and Contents for Unilateral Neglect using Eye-tracking Technique)

  • 최정희;신성욱;문호상;구세진;정성택
    • 한국인터넷방송통신학회논문지
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    • 제18권5호
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    • pp.187-195
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    • 2018
  • 본 연구는 실시간 시선 및 머리 추적 방식을 사용하여 기존의 지필검사의 실행증으로 인한 검사 오류를 최소화하고, 환자의 머리와 시선 방향의 틀어짐을 정량적으로 평가를 하고자 하였다. 이에 대한 결과로 시선 및 머리 움직임 정보를 정량적으로 측정할 수 있는 소프트웨어를 개발하고, 기존 지필검사로 많이 사용되고 있는 선 나누기 검사와 별 지우기 검사를 전산화하였다. 또한, 재활 훈련을 위해 Warren의 시지각 계층 모델 하위 수준의 시각적 기술에 해당하는 콘텐츠를 구현하여 반복적이고 독립적이게 수행될 수 있도록 하였다. 이를 통해 환자가 능동적으로 재활에 참여하도록 하고 개선된 정도를 정량적으로 비교할 수 있다.

레이저 스페클 전단간섭법을 이용한 압력용기 내부결함의 측정 가능한 결함 크기의 평가 (Evaluation of Detectable Defect Size for Inner Defect of Pressure Vessel Using Laser Speckle Shearing Interferometry)

  • 김경석;선상우;최태호;강찬근;나만균;정현철
    • 비파괴검사학회지
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    • 제34권2호
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    • pp.135-140
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    • 2014
  • 최근 압력용기가 다양한 산업분야에서 사용되고 있다. 압력용기의 내부 또는 외부에 결함이 발생하면 대형 사고를 유발하게 된다. 압력용기의 외부에 발생하는 결함은 육안검사를 통해 어느 정도 해결이 가능하지만, 압력용기 내부에 발생하는 결함은 육안검사로는 측정하기 어렵다. 이러한 형태의 결함을 측정하기 위해서는 비파괴검사가 적합하다. 전단간섭법은 광계측을 이용한 비파괴검사법 중 하나이며, 비접촉식으로 전체 측정영역에 대해 실시간으로 한 번의 실험을 통해 결함을 측정할 수 있다는 장점을 지니고 있다. 본 논문에서는 레이저 스페클 전단간섭법을 이용하여 측정할 수 있는 압력용기의 내부에 존재하는 결함 크기를 평가하였다. ASTM A53 Gr.B 재질로 제작된 압력용기 시험편 내부에 인위적인 결함을 가공하고 공압을 이용하여 압력용기에 내압을 가하여 결함을 측정하였다. 실험을 통해 0.2 MPa의 압력차에서도 압력용기의 원래 두께의 25 %의 깊이로 발생한 결함까지는 측정 가능함을 확인하였다.

반도체 소자용 자동 die bonding system의 개발 (Development of automatic die bonder system for semiconductor parts assembly)

  • 변증남;오상록;서일홍;유범재;안태영;김재옥
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1988년도 한국자동제어학술회의논문집(국내학술편); 한국전력공사연수원, 서울; 21-22 Oct. 1988
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    • pp.353-359
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    • 1988
  • In this paper, the design and implementation of a multi-processor based die bonder machine for the semiconductor will be described. This is a final research results carried out for two years from June, 1986 to July, 1988. The mechanical system consists of three subsystems such as bonding head module, wafer feeding module, and lead frame feeding module. The overall control system consists of the following three subsystems each of which employs a 16 bit microprocessor MC 68000 : (i) supervisory control system, (ii) visual recognition / inspection system and (iii) the display system. Specifically, the supervisory control system supervises the whole sequence of die bonder machine, performs a self-diagnostics while it controls the bonding head module according to the prespecified bonding cycle. The vision system recognizes the die to inspect the die quality and deviation / orientation of a die with respect to a reference position, while it controls the wafer feeding module. Finally, the display system performs a character display, image display ans various error messages to communicate with operator. Lead frame feeding module is controlled by this subsystem. It is reported that the proposed control system were applied to an engineering sample and tested in real-time, and the results are sucessful as an engineering sample phase.

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PCA와 Sammon Mapping 분석을 통한 센서 어레이 패턴들의 실시간 가시화 방법 (Real-Time Visualization Techniques for Sensor Array Patterns Using PCA and Sammon Mapping Analysis)

  • 변형기;최장식
    • 센서학회지
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    • 제23권2호
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    • pp.99-104
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    • 2014
  • Sensor arrays based on chemical sensors produce multidimensional patterns of data that may be used discriminate between different chemicals. For the human observer, visualization of multidimensional data is difficult, since the eye and brain process visual information in two or three dimensions. To devise a simple means of data inspection from the response of sensor arrays, PCA (Principal Component Analysis) or Sammon's nonlinear mapping technique can be applied. The PCA, which is a well-known statistical method and widely used in data analysis, has disadvantages including data distortion and the axes for plotting the dimensionally reduced data have no physical meaning in terms of how different one cluster is from another. In this paper, we have investigated two techniques and proposed a combination technique of PCA and nonlinear Sammom mapping for visualization of multidimensional patterns to two dimensions using data sets from odor sensing system. We conclude the combination technique has shown more advantages comparing with the PCA and Sammon nonlinear technique individually.