• 제목/요약/키워드: Real Time Fault Diagnosis

검색결과 150건 처리시간 0.026초

시스템 결함원인분석을 위한 데이터 로그 전처리 기법 연구 (A Study on Data Pre-filtering Methods for Fault Diagnosis)

  • 이양지;김덕영;황민순;정영수
    • 한국CDE학회논문집
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    • 제17권2호
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    • pp.97-110
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    • 2012
  • High performance sensors and modern data logging technology with real-time telemetry facilitate system fault diagnosis in a very precise manner. Fault detection, isolation and identification in fault diagnosis systems are typical steps to analyze the root cause of failures. This systematic failure analysis provides not only useful clues to rectify the abnormal behaviors of a system, but also key information to redesign the current system for retrofit. The main barriers to effective failure analysis are: (i) the gathered data (event) logs are too large in general, and further (ii) they usually contain noise and redundant data that make precise analysis difficult. This paper therefore applies suitable pre-processing techniques to data reduction and feature extraction, and then converts the reduced data log into a new format of event sequence information. Finally the event sequence information is decoded to investigate the correlation between specific event patterns and various system faults. The efficiency of the developed pre-filtering procedure is examined with a terminal box data log of a marine diesel engine.

공정 이상원인의 비선형 통계적 방법을 통한 진단 (Identifying Causes of Industrial Process Faults Using Nonlinear Statistical Approach)

  • 조현우
    • 한국산학기술학회논문지
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    • 제13권8호
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    • pp.3779-3784
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    • 2012
  • 산업체 공정의 실시간 공정 모니터링과 진단은 생산 제품의 품질과 안전을 보장하는데 반드시 필요한 활동들의 하나이다. 그중에서 공정 진단은 공정에 발생된 특정 이상상황의 원인을 밝혀내는 것으로서 조업자들이 이상상황의 근본원인을 보다 효과적으로 도출하는데 도움을 줄 수 있다. 본 논문에서는 비선형 KFDA 기법과 데이터 전처리기법을 이용한 이상원인 진단방법을 적용하고 이의 진단 성능을 기존 선형 기법에 기반한 PCA 진단방법과 비교한다. 실제 공정을 모사한 Tennessee Eastman 공정 시뮬레이터의 공정 데이터를 통한 사례연구를 수행한 결과 기존 선형 진단 방법론 대비 신뢰할 수 있는 진단 결과를 얻을 수 있었다.

모터펌프의 지능형 진단시스템 구현에 관한 연구 (A Study on the Implementation of Intelligent Diagnosis System for Motor Pump)

  • 안재현;양오
    • 반도체디스플레이기술학회지
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    • 제18권4호
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    • pp.87-91
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    • 2019
  • The diagnosis of the failure for the existing electrical facilities was based on regular preventive maintenance, but this preventive maintenance was limited in preventing a lot of cost loss and sudden system failure. To overcome these shortcomings, fault prediction and diagnostic techniques are critical to increasing system reliability by monitoring electrical installations in real time and detecting abnormal conditions in the facility early. As the performance and quality deterioration problem occurs frequently due to the increase in the number of users of the motor pump, the purpose is to build an intelligent control system that can control the motor pump to maximize the performance and to improve the quality and reliability. To this end, a vibration sensor, temperature sensor, pressure sensor, and low water level sensor are used to detect vibrations, temperatures, pressures, and low water levels that can occur in the motor pump, and to build a system that can identify and diagnose information to users in real time.

영구자석 동기전동기 확장형 칼만필터를 이용한 개방성 고장진단 기법 (Fault Diagnosis for Open-Phase Faults of PMSM Drives Using EKF)

  • 안성국;박병건;김래영;현동석
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2010년도 하계학술대회 논문집
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    • pp.452-453
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    • 2010
  • This paper proposes a novel diagnosis scheme using Extend Kalman Filter (EKF), especially, in subject to the open-phase faults of the inverter switches. The stator resistances of PMSM are estimated by the EKF in real time. The proposed diagnosis scheme is implemented without any extra devices. Moreover, since it uses a simple algorithm by analyzing only estimated stator resistances of each phase, the detection speed becomes fast. The feasibility of the proposed fault diagnosis scheme is proved by several simulation and experimental results.

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Fault Diagnosis Management Model using Machine Learning

  • Yang, Xitong;Lee, Jaeseung;Jung, Heokyung
    • Journal of information and communication convergence engineering
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    • 제17권2호
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    • pp.128-134
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    • 2019
  • Based on the concept of Industry 4.0, various sensors are attached to facilities and equipment to collect data in real time and diagnose faults using analyzing techniques. Diagnostic technology continuously monitors faults or performance degradation of facilities and equipment in operation and diagnoses abnormal symptoms to ensure safety and availability through maintenance before failure occurs. In this paper, we propose a model to analyze the data and diagnose the state or failure using machine learning. The diagnosis model is based on a support vector machine (SVM)-based diagnosis model and a self-learning one-class SVM-based diagnostic model. In the future, it is expected that this model can be applied to facilities used in the entire industry by applying the actual data to the diagnostic model proposed in this paper, conducting the experiment, and verifying it through the model performance evaluation index.

직접토크제어 유도전동기 구동 서보시스템을 위한 장치고장 진단 기법 (An Instrument Fault Diagnosis Scheme for Direct Torque Controlled Induction Motor Driven Servo Systems)

  • 이기상;유지수
    • 대한전기학회논문지:시스템및제어부문D
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    • 제51권6호
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    • pp.241-251
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    • 2002
  • The effect of sensor faults in direct torque control(DTC) based induction motor drives is analyzed and a new Instrument fault detection isolation scheme(IFDIS) is proposed. The proposed IFDIS, which operated in real-time, detects and isolates the incipient fault(s) of speed sensor and current sensors that provide the feedback information. The scheme consists of an adaptive gain scheduling observer as a residual generator and a special sequential test logic unit. The observer provides not only the estimate of stator flux, a key variable in DTC system, but also the estimates of stator current and rotor speed that are useful for fault detection. With the test logic, the IFDIS has the functionality of fault isolation that only multiple estimator based IFDIS schemes can have. Simulation results for various type of sensor faults show the detection and isolation performance of the IFDIS and the applicability of this scheme to fault tolerant control system design.

고정자 전류 분석을 이용한 유도전동기 고장진단 (Fault Diagnosis of Induction Motor using analysis of Stator Current)

  • 신정호;강대성
    • 융합신호처리학회논문지
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    • 제10권1호
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    • pp.86-92
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    • 2009
  • 유도 전동기의 사용이 증가함에 따라 유도전동기의 고장은 산업 사회에 커다란 피해를 끼치게 되었다. 그렇기 때문에 유도 전동기의 고장을 찾아내는 것은 매우 중요한 문제로 부각되었다. 하지만 그 중에서도 문제점은 유도전동기의 고장은 종종 오랜 시간에 걸쳐 진행된다는 것이다. 그것은 빠른 진단이 매우 중요하다는 것을 뜻한다. 이에 대해 많은 연구가 진행되어 왔으며 가장 일반적으로 쓰이는 고장 진단 방법은 진동 센서를 이용한 전동기의 기계적 고장을 찾는 방법이다. 하지만 이 방법은 신뢰도가 높은 검증 방법임에도 불구하고 높은 시스템 가격과 활용의 어려움으로 인해 새로운 방법들이 시도가 되었다. 이 논문은 시스템을 기반으로 웨이블릿 변환을 이용한 유도전동기의 고장 진단 기술을 구현하는 것을 보여주며 윈도우즈 기반 C++을 이용하여 고장인지 아닌지를 결정하는 알고리즘으로 구성되어 있다. 전체 시스템은 전류 데이터 수집 보드와 PC를 이용한 신경망 알고리즘으로 실시간으로 수행 될 것이다.

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Chip Mounter 운영에서 Web Server 활용 (Web Server Application in The Operation of Chip Mounter)

  • 임선종;김선호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.172-175
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    • 2003
  • The enterprise find a solution to the problems such as a reduction of manufacturing period, accurate analysis for customer demand, improvement for customer service and rise of manufacture accomplishment. Internet is a good solution to such problems. Internet offers WWW(World Wide Web), remote control, file transfer and e-mail service. Among the services, WWW takes large portion because of convenient GUI, easy information search and unlimited information registration. Remote Monitoring Server(RMS) system that uses network service is constructed for chip mounter. Hardware base consists of RMS, chip mounter and C/S(Customer Service) server. Software includes DBMS and various modules in server home page. This provide product number, bad product number, trouble code, content and countermeasure in real-time information module, user information in setup module, detailed error information in fault diagnosis module, fault history in fault history module and customer information in customer service management module.

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열펌프의 고장감지 및 진단시스템 구축을 위한 실시간 정상상태 진단기법 개발 (Real-time steady state identification technology of a heat pump system to develop fault detection and diagnosis system)

  • 김민성;윤석호;김민수
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2008년도 하계학술발표대회 논문집
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    • pp.282-287
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    • 2008
  • Identification of steady-state is the first step in developing a fault detection and diagnosis (FDD) system. In a complete FDD system, the steady-state detector will be included as a module in a self-learning algorithm which enables the working system's reference model to "tune" itself to its particular installation. In this study, a steady-state detector of a residential air conditioner based on moving windows was designed. Seven representing measurements were selected as key features for steady-state detection. The optimized moving window size and the feature thresholds was suggested through startup transient test and no-fault steady-state test. Performance of the steady-state detector was verified during indoor load change test. From the research, the general methodology to design a moving window steady-state detector was provided for vapor compression applications.

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SVDD 기법을 이용한 하이브리드 전기자동차의 고장검출 알고리즘 (Fault Detection Algorithm of Hybrid electric vehicle using SVDD)

  • 나상건;전종현;한인재;허훈
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2011년도 춘계학술대회 논문집
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    • pp.224-229
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    • 2011
  • In this paper, in order to improve safety of hybrid electric vehicle a fault detection algorithm is introduced. The proposed algorithm uses SVDD techniques. Two methods for learning a lot of data are used in this technique. One method is to learn the data incrementally. Another method is to remove the data that does not affect the next learning. Using lines connecting support vectors selection of removing data is made. Using this method, lot of computation time and storage can be saved while learning many data. A battery data of commercial hybrid electrical vehicle is used in this study. In the study fault boundary via SVDD is described and relevant algorithm for virtual fault data is verified. It takes some time to generate fault boundary, nevertheless once the boundary is given, fault diagnosis can be conducted in real time basis.

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