• Title/Summary/Keyword: Real Time Failure Diagnosis

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Development and Implementation of Smart Manufacturing Big-Data Platform Using Opensource for Failure Prognostics and Diagnosis Technology of Industrial Robot (제조로봇 고장예지진단을 위한 오픈소스기반 스마트 제조 빅데이터 플랫폼 구현)

  • Chun, Seung-Man;Suk, Soo-Young
    • IEMEK Journal of Embedded Systems and Applications
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    • v.14 no.4
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    • pp.187-195
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    • 2019
  • In the fourth industrial revolution era, various commercial smart platforms for smart system implementation are being developed and serviced. However, since most of the smart platforms have been developed for general purposes, they are difficult to apply / utilize because they cannot satisfy the requirements of real-time data management, data visualization and data storage of smart factory system. In this paper, we implemented an open source based smart manufacturing big data platform that can manage highly efficient / reliable data integration for the diagnosis diagnostic system of manufacturing robots.

Model Reference Adaptive Control of Systems with Actuator Failures through Fault Diagnosis

  • Choi, Jae-Weon;Lee, Seung-Woo
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.125.4-125
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    • 2001
  • The problem of recongurable ight control is investigated, focusing on model reference adaptive control(MRAC) through imprecise fault diagnosis. The method integrates the fault detection and isolation(FDI) scheme with the model reference adaptive control, and can be implemented on-line and in real-time. The algorithm can cope with the fast varying parameters. The Simulation results demonstrate the ability of reconguration to maintain the stability and acceptable performance after a failure.

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Identification of Open-Switch and Short-Switch Failure of Multilevel Inverters through DWT and ANN Approach using LabVIEW

  • Parimalasundar, E.;Vanitha, N. Suthanthira
    • Journal of Electrical Engineering and Technology
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    • v.10 no.6
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    • pp.2277-2287
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    • 2015
  • In recent times, multilevel inverters are given high priority in many large industrial drive applications. However, the reliability of multilevel inverters are mainly affected by the failure of power electronic switches. In this paper, open-switch and short-switch failure of multilevel inverters and its identification using a high performance diagnostic system is discussed. Experimental and simulation studies were carried out on five level cascaded H-Bridge multilevel inverter and its output voltage waveforms were analyzed at different switch fault cases and at different modulation index values. Salient frequency domain features of the output voltage signal were extracted using the discrete wavelet transform multi resolution signal decomposition technique. Real time application of the proposed fault diagnostic system was implemented through the LabVIEW software. Artificial neural network was trained offline using the Matlab software and the resultant network parameters were transferred to LabVIEW real time system. In the proposed system, it is possible to precisely identify the individual faulty switch (may be due to open-switch (or) short-switch failure) of multilevel inverters.

Methodology of Liquid Rocket Engine Diagnosis (액체로켓엔진의 진단 방법론 연구)

  • Kim, Cheul-Woong;Park, Soon-Young;Cho, Won-Kook
    • Aerospace Engineering and Technology
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    • v.11 no.2
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    • pp.182-194
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    • 2012
  • To develop a liquid rocket engine with high reliability and safety under constraints of limited time and budget an optimal diagnosis system for the engine needs to be developed in parallel with the development of the engine. This paper is intended to set a development direction of the diagnosis system for the liquid rocket engine through the literature survey and addresses possible engine defects, characteristics of parameters for diagnosis and diagnostic methods including real-time diagnosis, post-test/post-flight diagnosis, fault detection method, parameter circuit method and test diagnosis. In addition tasks to be performed in the design and operation phases of the engine and foreign application case of engine diagnosis are presented.

Application of 5678SMRT Real-time Monitoring system (도시철도 실시간 모니터링 시스템 적용 사례)

  • Yoon, Jae-Kwan;Park, Jong-Hun;Kim, Ki-Chun
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.737-747
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    • 2011
  • 5678SMRT has installed various sensor for operating conditions(field of electric, facilities, signal, communication equipment and track) and environment of Every Function Room for remotely detecting and monitoring. Installed sound sensor for analyzed after remotely heard the noise of every equipment at Every Function Room and temperature sensor for check the temperature condition of Every Function Room. Additional installed voltage sensor in signal equipment room for monitoring RF track-circuit's voltage condition. Installed displacement sensor at The Chungdam bridge's railway for measuring and monitoring track displacement caused by temperature change and Pan/Tilt camera at sub-station and drainage for remotely field monitoring. Installed sensor for each equipment's operating condition and failure at Every Function Room then periodic check of workforce turned to around-the-clock surveillance by sensor therefore improvement of operating equipment. SMRT is lots of prevent a failure by Immediately detect of precondition of equipment failure by analyzed the sensor data. If the occurrence of an failure, become detected Immediately so possibility correct diagnosis and order by remotely field check by installed camera and sound sensor at field.

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A development of Diagnosis Monitoring System for UPS DC Link Capacitors using Zigbee Wireless Communication (Zigbee 무선통신을 이용한 UPS DC링크 커패시터의 고장 모니터링 시스템 개발)

  • Kim, Dong-Jun;Shon, Jin-Geun;Jeon, Hee-Jong
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.61 no.1
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    • pp.41-46
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    • 2012
  • Electrolytic power capacitors have been widely used in power conversion system such as inverter or UPS because of characteristics of large capacitance, high-voltage and low-cost. The electrolytic capacitor, which is most of the time affected by the aging effect, plays a very important role for the power-electronics system quality and reliability. Therefore it is important to diagnosis monitoring the condition of an electrolytic capacitor in real-time to predict the failure. In this paper, the on-line remote diagnosis monitoring system for UPS DC link electrolytic capacitors using low-cost single-chip zigbee communication modules is developed. To estimate the health status of the capacitor, the equivalent series resistor(ESR) of the component has to be determined. The capacitor ESR is estimated by using RMS computation using BPF modeling of DC link ripple voltage/current. Zigbee-based hardware experimental results show that the proposed remote capacitor diagnosis monitoring system can be applied to UPS successfully.

A Study on Data Pre-filtering Methods for Fault Diagnosis (시스템 결함원인분석을 위한 데이터 로그 전처리 기법 연구)

  • Lee, Yang-Ji;Kim, Duck-Young;Hwang, Min-Soon;Cheong, Young-Soo
    • Korean Journal of Computational Design and Engineering
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    • v.17 no.2
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    • pp.97-110
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    • 2012
  • High performance sensors and modern data logging technology with real-time telemetry facilitate system fault diagnosis in a very precise manner. Fault detection, isolation and identification in fault diagnosis systems are typical steps to analyze the root cause of failures. This systematic failure analysis provides not only useful clues to rectify the abnormal behaviors of a system, but also key information to redesign the current system for retrofit. The main barriers to effective failure analysis are: (i) the gathered data (event) logs are too large in general, and further (ii) they usually contain noise and redundant data that make precise analysis difficult. This paper therefore applies suitable pre-processing techniques to data reduction and feature extraction, and then converts the reduced data log into a new format of event sequence information. Finally the event sequence information is decoded to investigate the correlation between specific event patterns and various system faults. The efficiency of the developed pre-filtering procedure is examined with a terminal box data log of a marine diesel engine.

An Implementation of Realtime Remote-Monitoring System for Distributed Photovoltaic Power Plants (분산형 태양광 발전 시스템을 위한 실시간 원격 모니터링 시스템 구현)

  • Kim, Chang-Joon;Kim, Jung-Ki;Jang, Kyung-Sik
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.19 no.10
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    • pp.2450-2456
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    • 2015
  • In this paper, we propose a real-time remote monitoring system for distributed solar power generation system. The proposed system consists of PVC, UTC, OTC and monitoring server. PVC collects the operational information from the PV's inverter via serial interface. The sensing data is transmitted to the server by wireless communications and stored in the DB server. The PV's status is monitored via UTC, and the operating of PVC and UTC are managed by OTC. In addition, by providing information about the power generated by PV system and failure diagnosis in real time, the proposed system shows the possibility of reducing the maintenance costs and improved failure recovery time.

Implementation of Facility Management System for Plant Factory (식물공장 시설관리 시스템의 구현)

  • Lee, Yong-Woong;Seo, Beom-Seok;Kim, Chan-Woo;Kim, Kyung-Hee;Park, Yang-Ho;Shin, Chang-Sun
    • Journal of the Korea Society of Computer and Information
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    • v.16 no.2
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    • pp.141-151
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    • 2011
  • This paper suggests the Facility Management System for plant factory promising to be a core technology of the agriculture in the future. This system makes diagnoses that status from sensors or facilities in the factory for exact operation and monitors the internal environment with the control status in real-time. It is expected that we could operate a plant factory safely and effectively by using the system. The system consists of the data management module, the context provider module, the context interpreter module, the service provider module, the data storage and user interface. The system provide with the failure diagnosis service, the facility control service, and the high-reliability monitoring service via the interactions between above modules. The failure diagnosis service determines whether the sensors or facility devices are in failure or not, and informs the administrator of their conditions. The facility control service is activated in case if the facilities need to be managed during the diagnosis for failure or malfunction processes. The high-reliability monitoring service provides the administrator with verified data through the failure diagnosis service. Then we confirmed that the suggested system operates correctly through the system simulation.

On-line Remote Diagnosis System for DC Bus Capacitor of Power Converters Using Zigbee Communication (Zigbee통신을 이용한 전력변환기기의 DC Bus 커패시터의 온라인 원격 고장진단 시스템)

  • Chung, Wan-Sup;Shon, Jin-Geun
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.64 no.1
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    • pp.29-34
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    • 2015
  • DC bus electrolytic capacitors are used in variety of equipments as smoothing element of the power converters because it has high capacitance for its size and low price. It is responsible for frequent breakdowns of many static converters and inverter drive systems. Therefore it is important to diagnosis monitoring the condition of an electrolytic capacitor in real-time to predict the failure of power converter. In this paper, the on-line remote diagnosis monitoring system for DC BUS electrolytic capacitors of power converter using low-cost type Zigbee communication modules is developed. To estimate the health status of the capacitor, the equivalent series resistor(ESR) of the component has to be determined. The capacitor ESR is estimated by using RMS computation using AC coupling method of DC link ripple voltage/current. The Zigbee communication-based experimental results show that the proposed remote DC capacitor diagnosis monitoring system can be applied to DC/DC converter and UPS successfully.