• 한국기계가공학회지
• /
• 제16권6호
• /
• pp.153-158
• /
• 2017

Reducer is a device to transmit and change torque and speed from drive shaft to driven shaft with excellent transmission efficiency, and it is widely used in many areas today. Reduction gear consists of two axes, gear, bearing supporting axes, and housing. The simplest method to transmit rotation or power to multiple axes is to attach circular plates to two axes and contact each other. However, in this case, if increasing number of rotations or if contact pressure is small, because of slipping, it cannot transmit power. For problems for the current reducer case, it is heavy and its assembling and repair is difficult. In addition, there are few studies about manufacturing and performance testing of worm gear reducer, causing lack of the foundation to improve the product competition and the performance.

• Design & Manufacturing
• /
• 제15권1호
• /
• pp.66-71
• /
• 2021

In this study, die turning injection(DTI) mold design for manufacturing reservoir fluid tanks used for cooling in-vehicle batteries, inverters, and motors was conducted based on multi-field CAE. Part design, performance evaluation, and mold design of the reservoir fluid tank was performed. The frequency response characteristics through modal and harmonic response analysis to satisfy the automotive performance test items for the designed part were examined. Analysis of re-melting characteristics and structural analysis of the driving part for designing the rotating die of the DTI mold were performed. Part design was possible when the natural frequency performance value of 32Hz or higher was satisfied through finite element analysis, and the temperature distribution and deformation characteristics of the part after injection molding were found through the first injection molding analysis. In addition, it can be seen that the temperature change of the primary part greatly influences the re-melting characteristics during the secondary injection. The minimum force for driving the turning die of the designed mold was calculated through structural analysis. Hydraulic system design was possible. Finally, a precise and efficient DTI mold design for the reservoir fluid tank was possible through presented multi-field CAE process.

• Current Photovoltaic Research
• /
• 제12권1호
• /
• pp.17-23
• /
• 2024

Photovoltaic (PV) power generation is the world's best and largest renewable energy that generates electricity with infinite sunlight. Solar cell modules are a component of photovoltaic power generation and must have a long-term durability of at least 25 years. The development of processes and equipment that can be recovered through the recycling of metals and valuable metals when the solar module's lifespan is over has been completed to the level of commercialization, but few processes have been developed that require repair due to initial defects. This is mainly due to the economic problems caused by remaking. However, if manufacturing processes such as repairing solar cell modules that have been proven to be early defects are established and the technical review of long-term reliability and durability reaches a certain level, it is considered that it will be a recommended process technology for environmental economics. In this paper, assuming that a defective solar cell module occurs artificially, a manufacturing process for replacement of solar cells was developed, and a technical verification of the manufacturing technology was conducted through long-term durability evaluation in accordance with KS C 8561. Through this, it was determined that remanufacturing technology for solar cell replacement of solar cell modules that occurred in a short period of time after installation was possible, and the research results were announced through a journal to commercialize solar modules using manufacturing technology in the solar market in the future.

• 한국건설관리학회논문집
• /
• 제8권1호
• /
• pp.57-65
• /
• 2007

철근 공장가공은 현장가공에 비하여 가공의 정밀도를 향상시킬 수 있을 뿐 아니라 철근의 절단 손실을 줄일 수 있는 장점이 있다. 최근 도심지 공사의 증가로 야적장이 부족하고 숙련된 현장 노무인력의 확보가 어려워짐에 따라 향후 철근의 공장가공 방식은 점차 확대될 것으로 예상된다. 본 연구에서는 철근가공 공장방식의 중요성을 인지하고 그간의 연구들이 배근작업과 전문건설업체를 중심으로 이루어졌다는 점에 착안하여 18개 철근가공 공장을 대상으로 실태조사를 실시하였다. 실태조사 결과를 토대로 철근공장가공 활성화를 위한 방안으로 철근가공 형상 표준화, 시공성이 반영된 배근상세도 작성 및 철근 가공형상표 산출 업무 전산화, 배근작업의 표준화와 ADC기반의 철근자재 추적시스템을 개발을 제안하였다.

• 한국시뮬레이션학회논문지
• /
• 제29권1호
• /
• pp.57-69
• /
• 2020

DBR(Drum-Buffer-Rope)은 하나의 병목공정이 존재하는 생산라인을 드럼, 버퍼 그리고 로프로 구성하여 제약설비인 병목공정을 중심으로 효과적인 스케줄링을 수립하는 데 좋은 전략으로 알려져 있다. 하지만 최근 제품의 다양성이 증가되면서 공정의 복잡성이 높아지고, 자재 및 중간재의 재투입을 요구하는 공정이 많아지고 있다. 재투입 공정은 원자재가 완제품으로 생산될 때까지 동일한 설비에서 반복적으로 작업처리가 되어야 하므로 복잡한 작업환경을 가지게 된다. 본 연구는 기존의 흐름공정에서 우수한 성능을 보인 DBR 기반의 스케줄링 방법이 재투입이 있는 공정에서도 효과적으로 적용 가능한지 여부와 이를 위해서 추가적으로 검토되어야 할 전략들을 다루었다. 본 연구의 핵심은 재투입 공정에 DBR 방법을 적용하기 위하여 재투입 공정을 여러 개로 쪼개어 하나의 병목공정을 갖는 임의의 흐름공정(루프)으로 재구성한다는 점이다. 이러한 구조를 기반으로 본 연구에서는 두 가지 의사결정에 초점을 맞추어 생산 스케줄링 전략을 구성하였다. 첫째, 흐름공정마다 적정 수준의 재고수준과 안정적 생산성을 유지하기 위해 자재 투입시점과 적절한 투입량을 결정한다. 둘째는 각 공정별 상이한 작업 우선순위를 결정하는 방법이다. 본 연구는 실험을 위해 HP사의 TRC(Technology Research Center) 공정에 대한 시뮬레이션 모델을 설계하였고, DBR 기반 루프 스케줄링을 적용한 결과, cycle time의 감소 및 재공품재고의 루프 간 균형을 유지하는 것을 확인하였다.

• 한국경영과학회:학술대회논문집
• /
• 대한산업공학회/한국경영과학회 2000년도 춘계공동학술대회 논문집
• /
• pp.530-533
• /
• 2000

Recently, Manufacturers have recognized the importance of recycling because of the limitation of natural resources and new and proposed laws and legislations that assign responsibility to manufacturer for the ultimate disposal of their products and the environmental problems. In this paper, products assembled recyclable parts and non-recyclable parts are collected after consumer usage and go into a plant. And the collected recyclable parts are disassembled through the disassembly process and have three attributes - re-usable attribute, re-manufacturing attribute and dumping attribute. In this situation, we deal with a production planning for recycle-oriented manufacturing system. The proposed model maximizing the profit in a system is formulated as a mixed-integer linear programming. And then a numerical example is used to evaluate the effectiveness of the proposed model

• International Journal of Precision Engineering and Manufacturing
• /
• 제1권1호
• /
• pp.84-90
• /
• 2000

The importance of Virtual Manufacturing System is increasing in the area of developing new manufacturing processes, implementing automated workcells, designing plant facility layouts and workplace ergonomics. Virtual manufacturing system is a computer system that can generate the same information about manufacturing system structure, states, and behaviors as is observed in a real manufacturing. In this research, a virtual manufacturing system for flexible manufacturing cells (VFMC), (which is a useful tool for building Computer Integrated Manufacturing (CIM), has been developed using object-oriented paradigm, and implemented with software QUEST/IGRIP. Three object models used in the system are the product model, the facility model, and the process model. The concrete behaviors of a flexible manufacturing cell are re[presented by the task-oriented description diagram, TIC. An example simulation is executed to evaluate applicability of the developed models, and to prove the potential value of virtual manufacturing paradigm.

• 한국기계가공학회지
• /
• 제13권5호
• /
• pp.21-27
• /
• 2014

Currently, wind power has become a major research field in the area of sustainable development. As one important component of a wind turbine transmission system, most instances of downtime due to a gearbox failure are caused by bearing failures. Gearboxes for wind turbines must have the highest levels of reliability over a period of approximately 20 years, withstanding high dynamic loads. At the same time, a lightweight design and cost minimization efforts are required. These demands can only be met with a well-thought-out design, high-quality materials, a high production quality and proper maintenance. In order to design a reliable and lightweight gearbox, it is necessary to analyze methods pertaining to the bearing rating lifetimes of the standard and of different companies, also including calculation methods for modification factors. This can determine the influence of the bearing lifetime.

• 한국기계가공학회지
• /
• 제16권5호
• /
• pp.1-6
• /
• 2017

Gear tooth micro-geometry modifications include the intentional removal of material from the gear teeth flanks, so that the shape is no longer a perfect involute. If the gear shapes are perfect, then the gear tooth meshing is better, therefore the gears will transmit input torque in a more efficient manner without the generation of high frequency engine fluctuation noise. In this paper, we study tooth micro-geometry optimization of rear gear set in 2 speed planetary gear reducers. Analysis revealed problems which are need of modification. Based on the results, tooth micro-geometry was used to deal with load distributions on the rear gear set.

• 한국CDE학회논문집
• /
• 제15권3호
• /
• pp.204-211
• /
• 2010

Recently, business process management has become an important concept to define and execute business process. During the execution of the collaborative business processes defined by the consensus with manufacturing enterprises, a lot of variations can be occurred by various internal and external factors related to business. From this reason, manufacturing enterprises have tried to seek for a technology to define and execute the collaborative business process systematically under the dynamic situations approving process variation. This study defines the collaborative business process among manufacturing enterprises at first and proposes its execution technology under the dynamic situations. Here, the proposed execution technology includes the authority management of each process, sub-process, and activity for security, the forced execution of the incomplete process containing the undefined sub-process, the re-execution in a certain range of business process for correcting errors, and the dynamic selection of sub-process. Furthermore, this study implements a prototype system to check the validity of its application under the dynamic situations.