• Title/Summary/Keyword: Rare metals

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MULTISTEP HEAT-TREATMENT EFFECTS ON ELECTROSPUN Nd-Fe-B-O NANOFIBERS

  • EUN JU JEON;NU SI A. EOM;JIMIN LEE;BIN LEE;HYE MI CHO;JI SUN ON;YONG-HO CHOA ;BUM SUNG KIM
    • Archives of Metallurgy and Materials
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    • v.63 no.3
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    • pp.1433-1437
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    • 2018
  • Neodymium-Iron-Boron (Nd-Fe-B) magnets are considered to have the highest energy density, and their applications include electric motors, generators, hard disc drives, and MRI. It is well known that a fiber structure with a high aspect ratio and the large specific surface area has the potential to overcome the limitations, such as inhomogeneous structures and the difficulty in alignment of easy axis, associated with such magnets obtained by conventional methods. In this work, a suitable heat-treatment procedure based on single-step and multistep treatments to synthesize sound electrospun Nd-Fe-B-O nanofibers of Φ572 nm was investigated. The single-step heat-treated (directly heat-treated at 800℃ for 2 h in air) samples disintegrated along with the residual organic compounds, whereas the multistep heat-treated (sequential three-step heat-treated including three steps;: dehydration (250℃ for 30 min in an inert atmosphere), debinding (650℃ for 30 min in air), and calcination (800℃ for 1 h in air)) fibers maintained sound fibrous morphology without any organic impurities. They could maintain such fibrous morphologies during the dehydration and debinding steps because of the relatively low internal pressures of water vapor and polymer, respectively. In addition, the NdFeO3 alloying phase was dominant in the multistep heat-treated fibers due to the removal of barriers to mass transfer in the interparticles.

A Study on Addition of Rare Earth Element in the Spent Permanent Magnet Scrap to Gray Cast Iron (회주철에서의 폐 영구자석 스크랩을 활용한 희토류 원소 첨가 영향 연구)

  • Park, Seung-Yeon;Noh, Jung-Hyun;Kim, Hyo-jung;Lim, Kyoung-Mook
    • Resources Recycling
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    • v.27 no.3
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    • pp.48-57
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    • 2018
  • In this study, we developed a method for manufacturing high strength gray cast irons by adding a rare earth element (R.E.) included in a spent permanent magnet scrap to gray cast irons. The improvement of the mechanical properties of gray cast irons is attributed to A-type graphite formation promoted by complex sulfide, which was formed by R.E. in the spent magnets during a solidification process. The cast specimen inoculated by R.E. in the spent magnet scrap showed excellent tensile strength up to 306 MPa, and is similar to that of the specimen inoculated by expensive misch-metal. In this regards, we concluded that the cheap spent magnets scrap is a very efficient inoculation agent in fabrication of high performance gray cast irons.

Effect of Reduction Temperature on the Microstructure and Thermoelectric Properties of TAGS-85 Compounds

  • Madavali, Babu;Han, Seung-Tek;Shin, Dong-Won;Hong, Soon-Jik;Lee, Kap-Ho
    • Korean Journal of Materials Research
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    • v.27 no.8
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    • pp.438-444
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    • 2017
  • In this work, the effects of hydrogen reduction on the microstructure and thermoelectric properties of $(GeTe)_{0.85}(AgSbTe_2)_{0.15}$ (TAGS-85) were studied by a combination of gas atomization and spark plasma sintering. The crystal structure and microstructure of TAGS-85 were characterized by X-ray diffraction(XRD) and scanning electron microscopy (SEM). The oxygen content of both powders and bulk samples were found to decrease with increasing reduction temperature. The grain size gradually increased with increasing reduction temperature due to adhesion of fine grains in a temperature range of 350 to $450^{\circ}C$. The electrical resistivity was found to increase with reduction temperature due to a decrease in carrier concentration. The Seebeck coefficient decreased with increasing reduction temperature and was in good agreement with the carrier concentration and carrier mobility. The maximum power factor, $3.3{\times}10^{-3}W/mK^2$, was measured for the non-reduction bulk TAGS-85 at $450^{\circ}C$.

Effect of Initial Silicon Scrap Size on Powder Refining Process During High Energy Ball Milling (HEBM) (폐실리콘의 고에너지 밀링 과정에서 초기 입자 크기가 분말의 미세화에 미치는 효과)

  • Song, Joon-Woo;Kim, Hyo-Seob;Kim, Sung-Shin;Koo, Jar-Myung;Hong, Soon-Jik
    • Journal of Powder Materials
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    • v.17 no.3
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    • pp.242-250
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    • 2010
  • In this research, the optimal manufacturing conditions of fine Si powders from Si scrap were investigated as a function of different initial powder size using the high-energy ball milling equipment, which produces the fine powder by means of an ultra high-energy within a short duration. The morphological change of the powders according to the milling time was observed by Scanning electron microscopy (SEM). With the increasing milling time, the size of Si powder was decreased. In addition, more energy and stress for milling were required with the decreasing initial powder size. The refinement of Si scrap was rapidly carried out at 10min ball milling time. However, the refined powder started to agglomerate at 30 min milling time, while the powder size became uniform at 60 min milling time.

Production of Porous Metallic Glass Granule by Optimizing Chemical Processing

  • Kim, Song-Yi;Guem, Bo-Kyung;Lee, Min-Ha;Kim, Taek-Soo;Eckert, Jurgen;Kim, Bum-Sung
    • Journal of Powder Materials
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    • v.21 no.4
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    • pp.251-255
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    • 2014
  • In this study, we optimized dissolution the dissolution conditions of porous amorphous powder to have high specific surface area. Porous metallic glass(MG) granules were fabricated by selective phase dissolution, in which brass is removed from a composite powder consisting of MG and 40 vol.% brass. Dissolution was achieved through various concentrations of $H_2SO_4$ and $HNO_3$, with $HNO_3$ proving to have the faster reaction kinetics. Porous powders were analyzed by differential scanning calorimetry to observe crystallization behavior. The Microstructure of milled powder and dissolved powder was analyzed by scanning electron microscope. To check for residual in the dissolved powder after dissolution, energy dispersive X-ray spectroscory and elemental mapping was conducted. It was confirmed that the MG/brass composite powder dissolved in 10% $HNO_3$ produced a porous MG granule with a relatively high specific surface area of $19.60m^2/g$. This proved to be the optimum dissolution condition in which both a porous internal granule structure and amorphous phase were maintained. Consequently, porous MG granules were effectively fabricated and applications of such structures can be expanded.

The Effect of Surface Defects on the Optical Properties of ZnSe:Eu Quantum Dots (ZnSe:Eu 양자점의 표면결함이 광학특성에 미치는 영향)

  • Jeong, Da-Woon;Park, Ji Young;Seo, Han Wook;Lim, Kyoung-Mook;Seong, Tae-Yeon;Kim, Bum Sung
    • Journal of Powder Materials
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    • v.23 no.5
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    • pp.348-352
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    • 2016
  • Quantum dots (QDs) are capable of controlling the typical emission and absorption wavelengths because of the bandgap widening effect of nanometer-sized particles. These phosphor particles have been used in optical devices, photovoltaic devices, advanced display devices, and several biomedical complexes. In this study, we synthesize ZnSe QDs with controlled surface defects by a heating-up method. The optical properties of the synthesized particles are analyzed using UV-visible and photoluminescence (PL) measurements. Calculations indicate nearly monodisperse particles with a size of about 5.1 nm at $260^{\circ}C$ (full width at half maximum = 27.7 nm). Furthermore, the study results confirm that successful doping is achieved by adding $Eu^{3+}$ preparing the growth phase of the ZnSe:Eu QDs when heating-up method. Further, we investigate the correlation between the surface defects and the luminescent properties of the QDs.

Optimization of Metal Powder Particle Size Distribution for Powder Bed Fusion Process via Simulation (금속 Powder Bed Fusion 적층제조 기술의 분말 입도 최적화를 위한 시뮬레이션)

  • Lee, Hwaseon;Kim, Dae-Kyeom;Kim, Young Il;Nam, Jieun;Son, Yong;Kim, Taek-Soo;Lee, Bin
    • Journal of Powder Materials
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    • v.27 no.1
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    • pp.44-51
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    • 2020
  • Powder characteristics, such as density, size, shape, thermal properties, and surface area, are of significant importance in the powder bed fusion (PBF) process. The powder required is exclusive for an efficient PBF process. In this study, the particle size distribution suitable for the powder bed fusion process was derived by modeling the PBF product using simulation software (GeoDict). The modeling was carried out by layering sintered powder with a large particle size distribution, with 50 ㎛ being the largest particle size. The results of the simulation showed that the porosity decreased when the mean particle size of the powder was reduced or the standard deviation increased. The particle size distribution of prepared titanium powder by the atomization process was also studied. This study is expected to offer direction for studies related to powder production for additive manufacturing.

Optical Characteristics of CdSe/ZnS Quantum Dot with Precursor Flow Rate Synthesized by using Microreactor (마이크로리액터를 이용한 전구체 유속에 따른 CdSe/ZnS 양자점의 광학특성)

  • Park, Ji Young;Jeong, Da-Woon;Ju, Won;Seo, Han Wook;Cho, Yong-Ho;Kim, Bum Sung
    • Journal of Powder Materials
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    • v.23 no.2
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    • pp.91-94
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    • 2016
  • High-quality colloidal CdSe/ZnS (core/shell) is synthesized using a continuous microreactor. The particle size of the synthesized quantum dots (QDs) is a function of the precursor flow rate; as the precursor flow rate increases, the size of the QDs decreases and the band gap energy increases. The photoluminescence properties are found to depend strongly on the flow rate of the CdSe precursor owing to the change in the core size. In addition, a gradual shift in the maximum luminescent wave (${\lambda}_{max}$) to shorter wavelengths (blue shift) is found owing to the decrease in the QD size in accordance with the quantum confinement effect. The ZnS shell decreases the surface defect concentration of CdSe. It also lowers the thermal energy dissipation by increasing the concentration of recombination. Thus, a relatively high emission and quantum yield occur because of an increase in the optical energy emitted at equal concentration. In addition, the maximum quantum yield is derived for process conditions of 0.35 ml/min and is related to the optimum thickness of the shell material.