• Title/Summary/Keyword: Rapid heating and cooling

Search Result 106, Processing Time 0.034 seconds

Injection Molding of High Aspect Ratio Nano Features Using Stamper Heating/Cooling Process (스탬퍼 가열/냉각을 이용한 고세장비 나노 구조물 성형)

  • Yoo, Y.E.;Choi, S.J.;Kim, S.K.;Choi, D.S.;Whang, K.H.
    • Transactions of Materials Processing
    • /
    • v.16 no.1 s.91
    • /
    • pp.20-24
    • /
    • 2007
  • Polypropylene substrate with hair-like nano features(aspect $ratio{\sim}10$) on the surface is fabricated by injection molding process. Pure aluminum plate is anodized to have nano pore array on the surface and used as a stamper for molding nano features, The size and the thickness of the stamper is $30mm{\times}30mm$ and 1mm. The fabricated pore is about 120nm in diameter and 1.5 um deep. For molding of a substrate with nano-hair type of surface features, the stamper is heated up over $150^{\circ}C$ before the filling stage and cooled down below $70^{\circ}C$ after filling to release the molded part. For heating the stamper, stamper itself is used as a heating element by applying electrical power directly to each end of the stamper. The stamper becomes cooled down without circulation of coolant such as water or oil. With this new stamper heating method, nano hairs with aspect ratio of about 10 was successfully injection molded. We also found the heating & cooling process of the stamper is good for releasing of molded nano-hairs.

Fabrication of a polymerase chain reaction micro-reactor using infrared heating

  • Im, Ki-Sik;Eun, Duk-Soo;Kong, Seong-Ho;Shin, Jang-Kyoo;Lee, Jong-Hyun
    • Journal of Sensor Science and Technology
    • /
    • v.14 no.5
    • /
    • pp.337-342
    • /
    • 2005
  • A silicon-based micro-reactor to amplify small amount of deoxyribonucleic acid (DNA) has been fabricated using micro-electro-mechanical systems (MEMS) technology. Polymerase chain reaction (PCR) of DNA requires a precise and rapid temperature control. A Pt sensor is integrated directly in the chamber for real-time temperature measurement and an infrared lamp is used as external heating source for non-contact and rapid heating. In addition to the real-time temperature sensing, PCR needs a rapid thermocycling for effective PCR. For a fast thermal response, the thermal mass of the reactor chamber is minimized by removal of bulk silicon volume around the reactor using double-side KOH etching. The transparent optical property of silicon in the infrared wavelength range provides an efficient absorption of thermal energy into the reacting sample without being absorbed by silicon reactor chamber. It is confirmed that the fabricated micro-reactor could be heated up in less than 30 sec to the denaturation temperature by the external infrared lamp and cooled down in 30 sec to the annealing temperature by passive cooling.

An overview of Geothermal heat pumps as energy efficient and environmental friendly systems

  • Ahmad, Bilal;Kim, Dong-Hwan;Bahk, Sae-Mahn;Park, Myung-Kyun
    • Proceedings of the SAREK Conference
    • /
    • 2008.06a
    • /
    • pp.294-298
    • /
    • 2008
  • The major threats that human being is facing nowadays are the Climate change, depletion of the fossil fuels at a rapid rate and energy costs. A significant portion of world energy consumption is consumed by domestic heating and cooling. And heat pumps, due to their higher utilization efficiencies as compared to conventional heating and cooling systems, offer an attractive solution to this problem. Among the types of heat pumps, the Geothermal heat pump or Ground-source heat pump is a highly efficient, renewable energy technology for space heating and cooling. The Ground-source heat pump uses the Earth as a heat sink in the summer and a heat source in the winter. And the Earth, having a relatively constant temperature, warmer than the air in winter and cooler than the air in summer, offers an excellent heat source in winter and heat sink in summer.. This paper will discuss an overview of the types of heat pumps, its operation, benefits of using geothermal heat pumps, soil characteristics, and overview of some experimental works. Finally it will briefly discuss the opportunity of using these energy efficient systems (EES) in the HVAC market of South Korea.

  • PDF

Crystallinity and Mechanical Properties of Glass Fiber Reinforced Thermoplastic Composites by Rapid Press Consolidation Technique (Consolidation 방법에 의해 제작된 유리섬유강화 복합재료의 결정성과 기계적성질에 관한 연구)

  • Shin, Ick-Jae;Kim, Dong-Young;Lee, Dong-Joo
    • Proceedings of the KSME Conference
    • /
    • 2000.04a
    • /
    • pp.91-96
    • /
    • 2000
  • Glass fiber reinforced thermoplastic composites were manufactured by Rapid Press Consolidation Technique(RPCT) as functions of temperature, pressure and time in pre-heating, consolidation and solidification sections during the manufacturing processing. It was found that the material property is greatly affected by pre-heating temperature under vacuum, mold temperature and molding pressure. Among them, the temperature In the mold was the most critical factor in determining the mechanical properties and the molded conditions of specimen. The crystallinity of PET matrix was also investigated by differential scanning calorimetry(DSC) measurements for various processing conditions. The level of crystallinity($X_c$) depended strongly on the mold temperature, cooling rate and the type of composite. The difference in $X_c$ is believed to be one of important factors in characterizing the mechanical properties.

  • PDF

Field Enhanced Rapid Thermal Process for Low Temperature Poly-Si TFTs Fabrications

  • Kim, Hyoung-June;Shin, Dong-Hoon
    • 한국정보디스플레이학회:학술대회논문집
    • /
    • 2005.07a
    • /
    • pp.665-667
    • /
    • 2005
  • VIATRON TECHNOLOGIES has developed FE-RTP system that enables LTPS LCD and AMOLED manufacturers to produce poly-Si films at low cost, high throughput, and high yield. The system employs sequential heat treatment methods using temperature control and rapid thermal processor modules. The temperature control modules provide exceptionally uniform heating and cooling of the glass substrates to within ${\pm}2^a\;C$. The rapid thermal process that combines heating with field induction accelerates the treatment rates. The new FE-RTP system can process $730{\times}920mm$ glass substrates as thin as 0.4 mm. The uniform nature of poly-Si films produced by FE-RTP resulted in AMOLED panels with no laser-Muras. Furthermore, FE-RTP system also showed superior performances in other heat treatment processes involved in poly-Si TFT fabrications, such as dopant activation, gate oxide densification, hydrogenation, and pre-compaction.

  • PDF

Rapid Cooling Performance Evaluation of a ZrCo bed for a Hydrogen Isotope Storage (수소동위원소 저장용 ZrCo용기의 급속 냉각 성능 평가)

  • Lee, Jungmin;Park, Jongchul;Koo, Daeseo;Chung, Dongyou;Yun, Sei-Hun;paek, Seungwoo;Chung, Hongsuk
    • Transactions of the Korean hydrogen and new energy society
    • /
    • v.24 no.2
    • /
    • pp.128-135
    • /
    • 2013
  • The nuclear fuel cycle plant is composed of various subsystems such as a fuel storage and delivery system (SDS), a tokamak exhaust processing system, a hydrogen isotope separation system, and a tritium plant analytical system. Korea is sharing in the construction of the International Thermonuclear Experimental Reactor (ITER) fuel cycle plant with the EU, Japan, and the US, and is responsible for the development and supply of the SDS. Hydrogen isotopes are the main fuel for nuclear fusion reactors. Metal hydrides offer a safe and convenient method for hydrogen isotope storage. The storage of hydrogen isotopes is carried out by absorption and desorption in a metal hydride bed. These reactions require heat removal and supply respectively. Accordingly, the rapid storage and delivery of hydrogen isotopes are enabled by a rapid cooling and heating of the metal hydride bed. In this study, we designed and manufactured a vertical-type hydrogen isotope storage bed, which is used to enhance the cooling performance. We present the experimental details of the cooling performances of the bed using various cooling parameters. We also present the modeling results to estimate the heat transport phenomena. We compared the cooling performance of the bed by testing different cooling modes, such as an isolation mode, a natural convection mode, and an outer jacket helium circulation mode. We found that helium circulation mode is the most effective which was confirmed in our model calculations. Thus we can expect a more efficient bed design by employing a forced helium circulation method for new beds.

Temperature Control of the Aluminum Plate with Pottier Module by PWM Current Control (PWM 전류제어와 펠티어 소자를 이용한 알루미늄 판의 온도 제어)

  • Pang Du-Yeol;Kwon Tae-Kyu;Lee Seong-Cheol
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2005.10a
    • /
    • pp.897-900
    • /
    • 2005
  • This paper presents temperature control of aluminum plate using Peltier module. As one of the thermoelectric effect, Peltier effect is heat pumping phenomena by electric energy. So if current is charged to Peltier module, it absorbs heat from low temperature side and emits heat to high temperature side. In this experiment, Peltier module is used to control the temperature of small aluminum plate with heating and cooling ability of Peltier module with current control and fan On/OFF control. And current control of Peltier module was accomplished by PWM method. As a results of experiments, it takes about 125sec to control temperature of aluminium plate between $30^{\circ}C\;and\;70^{\circ}C$ and about 70sec between $40^{\circ}C\;and\;60^{\circ}C$, in ambient temperature $29^{\circ}C$ while operating cooling fan only while cooling duration. Future aim is to realize more rapid temperature control and develop SMHA(special metal hydride actuator) by using Peltier module as a heating and cooling source.

  • PDF

Improvement of Weldlines of an Injection Molded Part with the Aid of High-Frequency Induction Heating (고주파 유도가열을 적용한 사출성형품의 웰드라인 개선)

  • Seo, Young-Soo;Son, Dong-Hwi;Park, Keun
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2009.10a
    • /
    • pp.437-440
    • /
    • 2009
  • High-frequency induction is an efficient way to heat mold surface by electromagnetic induction in a non-contact manner. Thanks to its capability of rapid heating and cooling of mold surface, it has been recently applied to the injection molding. The present study applies the high-frequency induction heating for elimination of weldlines in an injection-molded plastic part. To eliminate weldlines, the mold temperature of the corresponding weld locations should be maintained higher than the glass transition temperature of the resin material. Through experiments, the maximum temperature of $143^{\circ}C$ is obtained on the mold surface around the elliptic coil, while the temperature of the mold plate is lower than $60^{\circ}C$. An injection molding experiment is then performed with the aid of induction heating, and the effect of induction heating conditions on the surface appearance of the weldline is investigated.

  • PDF

고효율 사출금형 온도제어를 위한 급속가열/냉각기술

  • Park, Geun;Park, Chang-Yong
    • Journal of the KSME
    • /
    • v.51 no.4
    • /
    • pp.37-40
    • /
    • 2011
  • 이 글에서는 고효율 사출금형 온도제어를 위한 급속가열 및 냉각기술(Rapid mold heating and cooling)의 개요에 대해 소개하고, 국내외에 개발되어 있는 급속 금형가열 및 냉각기술의 현황 및 특성에 대해 비교분석을 제시하고자 한다.

  • PDF