• Title/Summary/Keyword: Ram Speed

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Analysis of the Aluminum Extrusion Process Equipped with the Continuous Heat Treatment System

  • Lee, Bong-Sang;Cho, Young-Hee;Lee, Jeong-Min;Lim, Hak-Jin;Koo, Jar-Myung;Yoon, Bo-Hee;Lee, Tae-Hyuk;Lee, Jong-Hyeon
    • Korean Journal of Materials Research
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    • v.21 no.1
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    • pp.39-45
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    • 2011
  • In this study, the heat flow of the plant scale aluminum extrusion process was investigated to establish optimum continuous heat treatment conditions. During the extrusion of 6061 aluminum alloy, processing parameters such as the extrusion pressure, speed and temperature histories of billets were logged as a function of time. The surface temperature of the billets increased at constant ram speed, while it decreased with decreases of the ram speed. In order to maintain the billet temperature within a solutionizing temperature range prior to the succeeding water quenching step, the ram speed or the temperature of the blower should be controlled. The temperature histories of the billets during the extrusion and hot air blowing processes were successfully simulated by using the velocity boundary model in ANSYS CFX. The methodology to design an optimum process by using a commercial simulation program is described in this study on the basis of the metallurgical validation results of the microstructural observation of the extrudates. The developed model allowed the advantages of taking into account the motion of the extrudate coupled with the temperature change based on empirical data. Calculations were made for the extrudate passing through the isothermal chamber maintained at appropriate temperature. It was confirmed that the continuous heat treatment system is beneficial to the productivity enhancement of the commercial aluminum extrusion industry.

The Effect of Die Design and Process Condition in Precision Forging for AI7075 (ll) (AI7075합금의 정밀단조시 금형설계와 단조조건의 영향(ll) -유한요소해석을 중심으로-)

  • 이영선;이정환;이상용
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.10a
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    • pp.113-121
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    • 1996
  • AI7075 alloy has been used for aircraft components since it has the advantage of high strength, high toughness, and high corrosion resistance. Many airframe components consist of various combinations of rib-web structure. In this study, various process paramenters such as die design, lubricant, ram speed, forging temperature have been investigated using the experiment and F.E.M. simulation to develop the precision forging technology for AI7075. When lubricant is applied to both material and die, shear friction factor is 0.1 which shows best effect of lubricant. It is specific corner radius of die that minimized forging load regarding process conditions, especially according to the ratio of the width of rib and web. In conclusion, optimum corner radius is 2~3mm when the width of rib and web is 3mm and 20mm respectively.

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The Effects of the Process and Die Design for Precision Forging of Al Alloys (AI 합금 정밀단조를 위한 금형설계 및 공정조건의 영향)

  • Lee, Young-Seon;Lee, Jung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.11
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    • pp.166-173
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    • 1999
  • Al forged parts are many cases with rib-web section which is difficult to manufacture precisely. Therefore, process conditions must be optimized for precision forging of Al alloys. In this study, various process parameters such as die design, lubricant, ram speed, forging temperature have been investigated using the experiment, upper bound theory and F.E.M. simulation to develop the precision forging technology for rib-web shape component. When lubricant is applied to both material and die, shear friction factor is 0.1 which shows best effect of lubricant. It is specific corner radius of die that minimized forging load regarding process conditions, especially according to the ratio of the width of rib and web. In conclusion, optimum corner radius is 2~3mm when the width of rib and web is 3mm and 20mm respectively.

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Performance Evaluation and Proposal on Standard Establishment of the Bollard Through Impact Analysis (충돌해석을 통한 볼라드의 성능평가 및 설치기준 제안)

  • Cha, Eun-Ho;Jeon, Doo-Jin;Han, Sang-Eul
    • Journal of Korean Association for Spatial Structures
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    • v.16 no.4
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    • pp.59-66
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    • 2016
  • Recently damage of structures and loss of life by terrorism are internationally increasing. Among these terror that have a possibility to can happen in korea and that can caused lot of human life loss is the vehicle terror. To prevent the vehicle terror, the anti-ram barriers are needed. But domestic standard about anti-ram barriers are not clear. So, in this study, we will utilize and analyze the vehicle impact to evaluate the efficiency of the domestic bollard and suggest the installation standard of those. In Korea, granite, elastic, steel and stainless bollard are used. The performance of those bollard is not available. Elastic bollard couldn't stop the vehicle, and the others just could stop the vehicle only at the speed under 10kph. Therefore, set the variable to reinforce, and evaluate the defence efficiency of bollard. As a result, granite and elastic bollard was not suitable for the anti-ram barriers. Performance of steel bollard increased as thickness grew. So steel bollard should must be thicker than 10T. And the concrete compressive strength effected insignificantly on the defence efficiency, so more than 24MPa compressive concrete be used. Performance of stainless bollard increased as thickness grew. So stainless bollard should must be thicker than 13T.

A study on measurement apparatus for ferroelectricity in ferroelectrics (강유전특성 측정장치의 연구개발)

  • Lee, Chang-Hun;Kang, Dae-Ha
    • Proceedings of the KIEE Conference
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    • 1997.07d
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    • pp.1317-1319
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    • 1997
  • This paper is to study and develope a measurement apparatus for ferroelectricity. The apparatus consists of wave generation part, high voltage amplifier part, measurement part, data acquisition part and the related controll circuits. Single or double excitation wave is digitalized and sent to the external RAM of wave generation part by personal computer. These datas saved in the RAM are converted to analog excitation wave through D/A converter. The frequency of excitation wave is depend on the read-out speed of the RAM by clock pulse. Such generated wave is applied to high voltage amplifier as a input voltage. The output of high voltage amplifier is applied to ferroelectrics and the response is obtained from the charge amplifier of measurement part. The response is sampled and converted to digital datas through AID converter. These digital datas are automatically saved in the external RAM of acquisition part. The computer takes the digital datas and calculates the electric displacement D, the electric field and the dielectric constant $\varepsilon$. We tested for PZT ceramic sample and could observed the D-E hysteresis lops and ${\varepsilon}_s$-E hysteresis loops with good forms.

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Design and Implementation of High-Speed Pattern Matcher Using Multi-Entry Simultaneous Comparator in Network Intrusion Detection System (네트워크 침입 탐지 시스템에서 다중 엔트리 동시 비교기를 이용한 고속패턴 매칭기의 설계 및 구현)

  • Jeon, Myung-Jae;Hwang, Sun-Young
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.40 no.11
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    • pp.2169-2177
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    • 2015
  • This paper proposes a new pattern matching module to overcome the increased runtime of previous algorithm using RAM, which was designed to overcome cost limitation of hash-based algorithm using CAM (Content Addressable Memory). By adopting Merge FSM algorithm to reduce the number of state, the proposed module contains state block and entry block to use in RAM. In the proposed module, one input string is compared with multiple entry strings simultaneously using entry block. The effectiveness of the proposed pattern matching unit is verified by executing Snort 2.9 rule set. Experimental results show that the number of memory reads has decreased by 15.8%, throughput has increased by 47.1%, while memory usage has increased by 2.6%, when compared to previous methods.

Comparison of punch life of powder high speed tool steel and high speed tool steel (분말고속도공구강과 고속도공구강의 펀치 수명 비교)

  • Lee, Woo-Ram;Lee, Chun-Kyu
    • Design & Manufacturing
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    • v.16 no.1
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    • pp.9-14
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    • 2022
  • A lot of research is being done on metal materials to improve the lifespan of molded parts. As a result, excellent mold materials have been developed that withstand high hardness at high temperatures and frictional heat generated from high-speed cutting. In this study, the press mold life of powder high-speed tool steel and general high-speed tool steel was compared. Powdered high-speed steel is composed of alloying elements such as tungsten, maldividene, cobalt, chromium, and vanadium in steel, which improves wear resistance compared to high-hardness and high-speed tool steels. The mold parts of both steel types were manufactured in the same way from heat treatment to machining, and the powder high-speed tool steel was 66HRC and the high-speed tool steel was 61HRC. As a result of the experiment, it was observed that the number of punching of powder high-speed tool steel was improved by 40-50%, and powder high-speed tool steel had fewer impurities, uniform texture, and excellent surface structure. It has a microscopic structure.

A Study on the Optimum Design of Intake System for 4 Cylinder Diesel Engines (4실린더 디젤기관 흡기계의 최적설계에 관한 연구)

  • 조규철;강인철;남정길;최재성
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.5
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    • pp.104-113
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    • 1997
  • In this paper, the effects of intake manifold systems on volumetric efficiency were investigated in the 4-cylinder 4-stroke cycle diesel engines. The effects of intake manifold system were analyzed on resonant speed and on volumetric efficiency. Resonant speed was calculated by acoustic theory and volumetric efficiency by the method of characteristics. The calculation results agreed well with rest results. It was assured that between the resonant speed and the volumetric efficiency there exists good correlation in multi-cylinder engines. As the results, the prediction of resonant speed was useful to design the optimum intake system. It was assured that the intake manifold systems for BOX-type and RAM-type have different characteristics on the trend of volumetric efficiency. Also a procedure to design the desirable intake manifold system was proposed.

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Dynamic Behavior Analysis of the Auto-leveling System for Large Scale Transporter Type Platform Equipment on the Ground Slope (경사지에서 운용 가능한 대형 차량형 플랫폼 장비 자동수평조절장치의 동적 거동)

  • Ha, Taewan;Park, Jungsoo
    • Journal of the Korea Institute of Military Science and Technology
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    • v.23 no.5
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    • pp.502-515
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    • 2020
  • To identify the dynamic characteristics of the Auto-leveling system applied to the Tractor-Trailer type Transporter for mounting a large scale precision equipment, Dynamics Modeling & Simulation were performed using general Dynamics Analysis Program - RecurDyn(V9R2). The axial load data, transverse load data and pad trace data of leveling actuators were obtained from M&S. And they were analyzed and compared with each other by parameters, i.e. friction coefficients on the ground, landing ram speed of actuators, and direction & quantity of ground slope. It was observed that ground contact friction coefficients affected to transverse load and pad trace; the landing ram speed of actuators to both amplitude of axial & transverse load, and this phenomena was able to explain from the frequency analysis of the axial load data; the direction of ground slope to driving sequence of landing ram of actuators. But the dynamic behaviors on the two-directional slope were very different from them on the one-directional slope and more complex.

Building Baseline Data for a Typhoon Protection System via Calculation of the Extreme Wind Speed During a Typhoon (태풍 내습 시 발생 가능한 최대 풍속 산정을 통한 태풍의 사전 방재 시스템 기초 자료 구축)

  • Na, Hana;Park, Jong-Kil;Jung, Woo-Sik
    • Journal of Environmental Science International
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    • v.27 no.3
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    • pp.203-217
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    • 2018
  • For this study, WRF numerical modeling was performed, using RDAPS information for input data on typhoons affecting the Korean peninsula to produce wind data of 700hPa. RAM numerical modeling was also used to calculate 3-second gusts as the extreme wind speed. After comparing wind speeds at an altitude of 10 m to evaluate the feasibility of WRF numerical modeling, modeled values were found to be similar with measured ones, reflecting change tendencies well. Therefore, the WRF numerical modeling results were verified. As a result of comparing and analyzing these wind speeds, as calculated through RAM numerical modeling, to evaluate applicability for disaster preparedness, change tendencies were observed to be similar between modeled and measured values. In particular, modeled values were slightly higher than measured ones, indicating applicability for the prevention of possible damage due to gales. Our analysis of 3-second gusts during the study period showed a high distribution of 3-second gusts in the southeast region of the Korean peninsula from 2002-2006. The frequency of 3-second gusts increased in the central north region of Korea as time progressed. Our analysis on the characteristics of 3-second gusts during years characterized by El $Ni{\tilde{n}}o$ or La Nina showed greater strength during hurricanes that affected the Korean peninsula in El $Ni{\tilde{n}}o$ years.