• 제목/요약/키워드: Rail joint welding

검색결과 16건 처리시간 0.024초

철도차량 차체 가스용접 이음재의 가속수명예측과 신뢰도 평가 (Reliability Assessment and Accelerated Life Prediction of Gas Welded Joint in the Rail Road Car Body (1. Plug and Ring Type))

  • 백승엽
    • Journal of Welding and Joining
    • /
    • 제28권1호
    • /
    • pp.77-85
    • /
    • 2010
  • Stainless steel sheets are widely used as the structure material for the railroad cars and the commercial vehicles. These kinds structures used stainless steel sheets are commonly fabricated by using the gas welding. Gas welding is very important and useful technology in fabrication of a railroad car and vehicles structure.However fatigue strength of the gas welded joints is considerably lower than parent metal due to stress concentration at the weld, fatigue strength evaluation of gas welded joints are very important to evaluate the reliability and durability of railroad cars and to establish a criterion of long life fatigue design. In this paper, $({\Delta}{\sigma}_a)_R-N_f$ curve were obtained by fatigue tests. Using these results, the accelerated life test(ALT) was conducted. From the experimental results, an acceleration model was derived and acceleration factors are estimated. So it is intended to obtain the useful information for the fatigue lifetime of plug and ring gas welded joints and data analysis by statistic reliability method, to save time and cost, and to develop optimum accelerated life prediction plans.

철도궤조(鐵道軌條)의 용접연결부(鎔接連結部)에 대한 피로균열성장(疲勞龜裂成長) (Fatigue Crack Growth of Welded Joints for the Rail of Railroad)

  • 장동일;박용걸;경갑수
    • 대한토목학회논문집
    • /
    • 제6권3호
    • /
    • pp.75-86
    • /
    • 1986
  • 철도궤조(軌條) 용접연결부(鎔接連結部)는 용접(鎔接)에 의한 저인성(低靭性), 잔류응력(殘溜應力), 용접변형등(鎔接變形等)의 효과로 피로균열성장거동(疲勞龜裂成長擧動)의 복잡성을 나타낸다. 또한 철도궤조(軌條)의 장대화(長大化)로 용접연결(鎔接連結)이 불가피하며 용접연결부(鎔接連結部)에서는 피로파괴(疲勞破壞)가 빈번히 발생(發生)하고 있다. 이에 본(本) 연구(硏究)는 소재부(素材部), 가스압접부(壓接部), 테르밋트용접부(鎔接部)에 대하여 피로실험(疲勞實驗)을 행(行)하여 S-N 선도작성(線圖作成)의 기본적인 자료를 제시코져 하였다. 그 결과(結果), 소재부(素材部)가 용접부(鎔接部)보다, 또 가스압접부(壓接部)가 테르밋트용접부(鎔接部)보다 피로균열성장(疲勞龜裂成長)에 대한 저항성(抵抗性)이 좋으며, 이와같은 용접부(鎔接部)와 고강도(高强度)의 궤조강(軌條鋼)은 종래의 재료역학적(材料力學的)인 방법(方法)만으로 파괴(破壞)를 제어하는 것은 매우 위험하다는 것을 알 수 있었다.

  • PDF

누적통과톤수에 의한 레일교체기준의 타당성 분석 (A Study on Logicality for the Periodic Replacements of Continuous Welded Rail based on Accumulated Passing Tonnage)

  • 성덕룡;공선용;김박진;신효정;박용걸
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2007년도 추계학술대회 논문집
    • /
    • pp.1058-1070
    • /
    • 2007
  • Internal and external railway management corporations are using the periodic replacement criteria of rail by accumulated passing tonnage and wear to maintain rails for servicing. However, internal the periodic replacement criteria of continuous welded rail(CWR) by accumulated passing tonnage is the one(50kg/m-5 million gross tonnage, 60kg/m-6 million gross tonnage) presented in Japan before. It was estimated with the fatigue life about 50kg N rail joints applied diesel train load but it wasn't applied to current conditions of track; elimination of rail joint, using the concrete slab track and operation of light train load and effect of welding, manufacturing technique, grinding of rail. Therefore, in this study, it was investigated the types of damage and cause in welded rails and examined standards and information resources. Also, this study presents preliminary data to revise the periodic replacement criteria of CWR by current accumulated passing tonnage in bending test of laid welded rail and a survey of track maintenance history of Seoul metro.

  • PDF

레일형 교량신축이음장치 용접부의 피로강도 평가에 관한 연구 (A Study on the Fatigue Strength Evaluation in Rail-type Expansion Joint Weldment of Bridge)

  • 이용복
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 1998년도 추계학술대회 논문집
    • /
    • pp.115-120
    • /
    • 1998
  • This paper is especially concerned with the weldment between support beam and square bar that plays important roles in control box of Expansion Joint as a bridge structure. Fatigue strength of the weldment is dependent on notch radius from welding defects and material properties. From which, tensile strength($\sigma$ult) and fatigue notch factor(Kf) become important factors to predict fatigue life. The fatigue notch sensitivity(η) for metals can be divided into two types : high and low notch sensitivity. In this work, the Expansion Joint weldment was found to have low notch sensitivity. Fatigue test of real structure was performed up to 106cycles to be compared with predicted endurance limit.

  • PDF

철도소음 저감을 위한 간섭형 방음장치 음향 설계 및 성능시험에 관한 연구 (A study on the performance test and acoustic design of interference type noise reduction device for railway noise)

  • 조준호;고효인
    • 환경영향평가
    • /
    • 제20권6호
    • /
    • pp.787-795
    • /
    • 2011
  • Noise barrier is generally used with welding of joint rail for railway noise reduction in our country. But the noise barrier for high speed railway has weak point in low frequencies about 315Hz band. In this study, For developing of Interference-type Noise Reduction Device(INRD), acoustic analysis were performed using commercial software. For verifying the improvement in the noise reduction, noise measurement before and after installing of INRD were performed in Anechoic Chamber. From these acoustic analysis and noise measurement, it was known that developed INRD has a good noise reduction performance and can be used efficiently with conventional noise barrier.

예측식을 이용한 철도방음벽의 성능평가에 관한 연구 (A Study on the Performance Evaluation of Noise Reduction for Railway Noise Barrier using Prediction Equation)

  • 조준호;고효인
    • 환경영향평가
    • /
    • 제19권6호
    • /
    • pp.553-561
    • /
    • 2010
  • Railway noise barrier is generally used with welding of joint rail for railway noise reduction in our country. In this study, method for performance evaluation of railway noise barrier using insertion loss was suggested in case of without having noise measurement results before barrier installation. For this, railway noise measurements were performed in commercial high-speed railway site which has railway noise barrier. As a noise level before noise barrier installation, predicted noise level were used. From this method the performance evaluation for railway noise barrier were performed accurately and efficiently.