• Title/Summary/Keyword: R&D Phase

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Influence of Si Addition on Oxide Growth of Al-6 mass%Mg Alloy Melts

  • Young-Ok Yoon ;Seong-Ho Ha;Abdul Wahid Shah;Bong-Hwan Kim;Hyun-Kyu Lim;Shae K. Kim
    • Archives of Metallurgy and Materials
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    • v.66 no.3
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    • pp.695-698
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    • 2021
  • Influence of Si addition on oxide layer growth of Al-6 mass%Mg alloys in molten state was investigated in this study. After melt holding for 24 h, the melt surface of only Si-free alloy became significantly bumpy, while no considerably oxidized surface was observed even with 1 mass%Si addition. There was no visible change on the appearance of melt surfaces with increasing Si content. As a result of compositional analysis on the melt samples between before and after melt holding, the Si-added alloys nearly maintained their Mg contents even after the melt holding for 24 h. On the other hand, the Mg content in the Si-free alloy showed a great reduction. The bumpy surface on Si-free alloy melt showed a large amount of pores and oxide clusters in its cross-section, while the Si-added alloy had no significantly grown oxide clusters on the surfaces. As a result of compositional analysis on the surfaces, the oxide clusters in Si-free alloy contained a great amount of Mg and oxygen. The oxide layer on the Si-added alloy was divided into Mg-rich and Mg-poor areas and contained certain amounts of Si. Such a mixed oxide layer containing Si would act as a protective layer during the melt holding for a long duration.

Formation and Microstructure Characteristics of $\beta-Al_5FeSi$ Intermetallic Compound in the Al-Si-Cu Alloys with the Variation of Fe Content (Al-Si-Cu합금에서 Fe 함량에 따른 $\beta-Al_5FeSi$ 금속간화합물의 형성 및 응고미세조직 특성)

  • Kim, Bong-Hwan;Lee, Sang-Mok
    • Journal of Korea Foundry Society
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    • v.29 no.5
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    • pp.225-232
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    • 2009
  • For comprehensive understanding of the formation behavior of $\beta-Al_5FeSi$ phase in Al-Si-Cu alloys with the existence of Fe element, microstructure characterizations were performed using combined analysis of OM, SEM-EDS, XRD. Especially, experimental and predictive works on solidification events of $\beta-Al_5FeSi$ phase as well as other phases formed together with $\beta-Al_5FeSi$ have been carried out by using DSC analysis and Java-based Materials Properties software (J. Mat. Pro.). Primary and eutectic $\beta-Al_5FeSi$ phases were able to distinguish from each other on microstructures by their morphological features. Primary $\beta-Al_5FeSi$ phase was seen to have rough surface perpendicular to growth direction, indicating free attachment of solute atoms in liquid state. On the other hand, the eutectic $\beta-Al_5FeSi$ phase was formed with plain and straight surface during eutectic reaction together with $\alpha$-Al phase. The eutectic reaction of $\beta-Al_5FeSi$ and $\alpha$-Al phases was seen to be able to separate into each formation depending on cooling rate.

Influence of Substrate Phase and Inclination Angle on Heat Transfer Characteristics in Vicinity of Hastelloy X Regions Deposited on S45C via Directed Energy Deposition (DED 공정을 이용한 S45C 위 Hastelloy X 분말 적층 시 기저부 상과 경사각이 적층부 인근 열전달 특성에 미치는 영향에 관한 연구)

  • Baek, Sun-Ho;Lee, Kwang-Kyu;Ahn, Dong-Kyu;Kim, Woo-Sung;Lee, Ho-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.10
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    • pp.27-37
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    • 2021
  • The use of additive manufacturing processes for the repair and remanufacturing of mechanical parts has attracted considerable attention because of strict environmental regulations. Directed energy deposition (DED) is widely used to retrofit mechanical parts. In this study, finite element analyses (FEAs) were performed to investigate the influence of the substrate phase and inclination angle on the heat transfer characteristics in the vicinity of Hastelloy X regions deposited via DED. FE models that consider the bead size and hatch distance were designed. A volumetric heat source model with a Gaussian distribution in a plane was adopted as the heat flux model for DED. The substrate and the deposited powder were S45C structural steel and Hastelloy X, respectively. Temperature-dependent thermal properties were considered while performing the FEAs. The effects of the substrate phase and inclination angle on the temperature distributions and depth of the heat-affected zone (HAZ) in the vicinity of the deposited regions were examined. Furthermore, the influence of deposition paths on depths of the HAZ were investigated. The results of the analyses were used to determine the suitable phase and inclination angle of the substrate as well as the appropriate deposition path.

Solidification Structure of Superalloy René 80 and Variation of Tensile Properties after Heat-Treatment (초내열합금 René 80의 응고 조직과 열처리 후 인장특성의 변화)

  • Woo, Hanbyeol;Shin, Jongho;Joo, Yunkon;Lee, Jehyun
    • Korean Journal of Materials Research
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    • v.30 no.12
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    • pp.678-686
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    • 2020
  • Microstructural characteristics of directionally solidified René 80 superalloy are investigated with optical microscope and scanning electron microscope; solidification velocity is found to change from 25 to 200 μm/s under the condition of constant thermal gradient (G) and constant alloy composition (Co). Based on differential scanning calorimetry (DSC) measurement, γ phase (1,322 ℃), MC carbide (1,278 ℃), γ/γ' eutectic phase (1,202 ℃), and γ' precipitate (1,136 ℃) are formed sequentially during cooling process. The size of the MC carbide and γ/γ' eutectic phases gradually decrease with increasing solidification velocity, whereas the area fractions of MC carbide and γ/γ' eutectic phase are nearly constant as a function of solidification velocity. It is estimated that the area fractions of MC carbide and γ/γ' eutectic phase are determined not by the solidification velocity but by the alloy composition. Microstructural characteristics of René 80 superalloy after solid solution heat-treatment and primary aging heat-treatment are such that the size and the area fraction of γ' precipitate are nearly constant with solidification velocity and the area fraction of γ/γ' eutectic phase decreases from 1.7 % to 0.955 %, which is also constant regardless of the solidification velocity. However, the size of carbide solely decreases with increasing solidification velocity, which influences the tensile properties at room temperature.

T/R Module Development for X-Band Active Phased-Array Radar (능동 위상 배열 레이더용 X-대역 T/R 모듈 개발)

  • Kim, Dong-Yoon;Chong, Min-Kil;Kim, Sang-Keun;Chon, Sang-Mi;Na, Hyung-Gi;Baik, Seung-Hun;Ahn, Chang-Soo;Kim, Seon-Joo
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.20 no.12
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    • pp.1243-1251
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    • 2009
  • This paper presents design and test results of X-Band Transmit/Receive(T/R) module for active phased-array radar. Active phased array radars typically require solid state T/R modules with high output power, low noise figure, high Third Order Intercept(TOI), and sufficient gain in both transmit and receive. The output power of the module is 9 watts over a wide bandwidth. The noise figure is as low as 2.8 dB. Phase and amplitude are controlled by the 6-bit phase shifter and 5-bit attenuator, respectively. Highly integrated T/R module is achieved by using LTCC(Low Temperature Co-fired Ceramic) multiple layer substrate. The module incorporates a compact digital interface, requires only three supply voltages.

The Radiation Compensation Method for Two Dimensional Direction Finding of GPS Signal and Experiment Method (광대역 GPS신호의 2차원 방향탐지를 위한 방사보정 기법 및 시험 방안)

  • Ju, Hyung-Jun;Park, Seul-Gi;Kim, Dong-Whan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.1
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    • pp.155-162
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    • 2020
  • In this paper, we present a radiation compensation method and experiment method for two-dimensional direction finding by elevation and azimuth angles of broadband GPS signal, and then produce experimental results. Previous studies have performed direction finding by only using the azimuth angle of the detected signal. So, the compensation table utilizes compensation data by azimuth angles only. However, the presented method in this study has compensation data by azimuth and elevation angles for two-dimensional direction finding. Because of direction finding systems and applications are diversified, recently. So, we present a two-dimensional radiation compensation method. For evaluation of the presented compensation method, we calculate the ideal phase differences on the antenna for two-dimensional direction finding and simulate phase differences using a FEKO EM simulator. Subsequently, we analyze experimental data by radiation compensation experiments using the presented compensation method in an anechoic chamber.

Design of 4-Bit TDL(True-Time Delay Line) for Elimination of Beam-Squint in Wide Band Phased-Array Antenna (광대역 위상 배열 안테나의 빔 편이(Beam-Squint) 현상 제거를 위한 4-Bit 시간 지연기 설계)

  • Kim, Sang-Keun;Chong, Min-Kil;Kim, Su-Bum;Na, Hyung-Gi;Kim, Se-Young;Sung, Jin-Bong;Baik, Seung-Hun
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.20 no.10
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    • pp.1061-1070
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    • 2009
  • In this paper, we have designed TDL(True-time Delay Line) for eliminating beam-squint occurring in active phased array antenna with large electrical size operated in wide bandwidth, and have tested its electrical performance. The proposed TDL device is composed of 4-bit microstrip delay line structure and MMIC amplifier for compensation of the delay-line loss. The measured results of gain and phase versus delay state satisfy the electrical requirements, also P1dB output power and noise figure meet the requirement. To verify the performance of fabricated TDL, we have simulated the beam patterns of wide-band active phased array antenna using the measured results and have certified the beam pattern compensation performance. As a result of simulated beam pattern compensation with respect to the 675.8 mm size antenna which is operated in X-band, 800 MHz bandwidth, we have reduced the beam squint error of ${\pm}1^{\circ}$ with ${\pm}0.1^{\circ}$. So this TDL module is able to be applied to active phase array antenna system.

TRANSFORMATION OF DIMENSIONLESS HEAT DIFFUSION EQUATION FOR THE SOLUTION OF DYNAMIC DOMAIN IN PHASE CHANGE PROBLEMS

  • Ashraf, Muhammad;Avila, R.;Raza, S. S.
    • Journal of the Korean Society for Industrial and Applied Mathematics
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    • v.13 no.1
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    • pp.31-40
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    • 2009
  • In the present work transformation of dimensionless heat diffusion equation for the solution of moving boundary problems have been formulated. The formulation is based on 1-D, 2-D and 3-D, unsteady heat diffusion equations. These equations are rst turned int dimensionless form by using dimensionless quantities and their transformation was formulated in liquid and solid phases. The salient feature of this work is that during the transformation of dimensionless heat diffusion equation there arises a convective term $\tilde{v}$ which is responsible for the motion of interface in liquid as well as solid phase. In the transformed heat equation, a correction factor $\beta$ also arises naturally which gives the correct transformed flux at interface.

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High Resolution Optical Spectra of HBC 722

  • Park, Sunkyung;Lee, Jeong-Eun;Kang, Wonseok;Sung, Hyun-Il;Lee, Sang-Gak;Green, Joel D.;Cochran, William D.
    • The Bulletin of The Korean Astronomical Society
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    • v.39 no.2
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    • pp.80.2-80.2
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    • 2014
  • We present the results of high resolution (R>35,000) optical spectroscopic monitoring observations of a new FU Orionis-like young stellar object, HBC 722. We observed HBC 722 with the Bohyunsan Optical Echelle Spectrograph (BOES) and Hobby-Eberly Telescope (HET) since November 26, 2010. HBC 722 is the FU Orionis-like object best characterized for the pre-outburst phase, and it provides the first opportunity to profile the burst phase of accretion across all wavelengths. We detected a number of lines such as $H{\alpha}$, $H{\beta}$, Fe II ${\lambda}$ 5018, Mg I ${\lambda}$ 5183, Na I D doublets, and metallic photospheric lines. In this work, we focus on the time variations of those spectral lines to understand the accretion process of HBC 722.

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