• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1996년도 추계학술대회 논문집
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• pp.964-968
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• 1996

The demands of size and quality of large steel shaft forgings for ship building, power plant, steel plant, etc. are rapidly increasing, and some of these productions are manufactured from ingot weighing more than 300 tons. For use as rotating components. shafts require toughness, strength and homogeneity, and therefore are produced through a variety of heat treatments. According to the increase of ingot size, micro- and macrosegregation and also mass effect of the product increase. Thus, special care should be paid to the heat treatment of such large shaft forgings. In this paper, the heat treatment of large shaft forgings such as rotor and back-up roll is calculated using the commercial finite element code SYSWELD. Calculated distributions of temperature and phase are compared with experimental data. The continuous cooling transformation diagram, thermal and mechanical properites of each phase are used. The phase proportion, hardness and residual stress during water quenching are discussed.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1988년도 전기.전자공학 학술대회 논문집
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• pp.828-830
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• 1988

This paper considered temperature-sensitive characteristics on the basis of curie tempeature and quenching method in the process of manufacturing Mn-Cu-Zn Fersite. The results are as follow. Curie tempeature drops according as the content of CuO and ZnO increases. It also decreases according as sintering temperature increases when the content of ZnO in fixed. Curie temperature drops more in quenching than in slow cooling and activation energy diminishes were too. On the basis of curie tempeature, activation energy is greater in paramagnetic region than in ferrimagnetic region. As its voltage-crrent characteristics is similar to that semiconductors, the temperature-sensitive ferrite is expeated to be appied in the area of power electronics.

• Journal of Photoscience
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• 제12권1호
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• pp.25-32
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• 2005

Binding of N-Alkyl phenothiazines (NAP) to bovine serum albumin (BSA) was studied by spectroscopic methods.It was found that the phenothiazine ring common to all drugs makes major contribution to interaction. However, the nature of alkylamino group at position 10 influences the protein binding significantly. Stern-Volmer plots indicated the presence of static component in the quenching mechanism. The high magnitude of rate constant of quenching indicated that the process of energy transfer occurs by intermolecular interaction and thus the drug-binding site is in close proximity to tryptophan residues of BSA. Binding studies in presence of hydrophobic probe, 8-anilino-1-naphthalein-sulphonic acid showed that there is hydrophobic interaction between drug and the probe and they do not share common sites in BSA. Thermodynamic parameters obtained from data at different temperatures showed that the binding of NAP to BSA predominantly involve hydrophobic forces. The effects of some cations and anions common ions were investigated on NAP-BSA interactions. The CD spectrum of BSA in presence of drug showedthat binding of drug leads to change in the helicity of the protein.

• 열처리공학회지
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• 제14권4호
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• pp.228-234
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• 2001

The present study was an attempt for systematic data conversion between FDM and FEM in order to evaluate the thermal stress distribution during quenching process. It has been generally recognized that FDM is efficient in flow and temperature analysis and FEM in that of stress. But it induced difficulty and tedious work in analysis that one uses both FDM and FEM to take their advantages because of the discrepancy of nodes between analysis tools. So we proposed field data conversion procedure from FDM to FEM in 3-dimensional space, then applied this procedure to analysis of quenching process. The simulation procedure calculates the distributions of temperature and microstructure using FDM and microstructure evolution equations of diffusion and diffusionless transformation. FEM was used for predicting the distributions of thermal stress. The present numerical code includes coupled temperaturephase transformation kinetics and temperature-microstructure dependent material properties. Calculated results were compared with previous experimental data to verify the method, which showed good agreements.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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• pp.336-340
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• 2001

Theoretical efforts were taken to investigate an optimum heat treatment process in martensitic stainlesssteel. The approach is based on the combination of the interpolation and extrapolation method of a standard heat treatment technology with the principle of quenching and tempering temperature difference. The relationship of macroscopic structure and fracture toughness and ductility as well as the Hardness and strength has been focused to induce a simple rule to apply with feasibility. As a result it was found that the grain size influences to the fracture toughness and ductility significantly.

• Design & Manufacturing
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• 제11권2호
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• pp.37-41
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• 2017

With light vehicle weight gradually becoming ever more importance due to tightened exhaust gas regulations, hot-stamping processing using boron alloyed steel is being applied more and more by major automobile OEMs since process assures both moldability and a high strength of 1.5 GPa. Although laser trimming is generally applied to the post-processing of the hot-stamped process with high strength, there have been many studies of in-die hot trimming using shear dies during the quenching of material in order to shorten processing times. As such, this study investigated the effects of the Shear rate and Shear mechanism on shear processes during the quenching process of hot-stamping material. In case of pad variable, padding force is very weak compared with shear force, so it does not affect the shear surface. In case of shear rate, the higher the shear at high temperatures and the higher the friction effect. As a result the rollover and the fracture distribution decreased, and the burnish distribution increased. Therefore, it is considered that the shear quality is guaranteed when high shear rate is applied in high temperature shear process.

• 공업화학
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• 제9권6호
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• pp.829-834
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• 1998

환경문제와 관련하여 오존층 파괴의 주요 원인으로 알려진 CFC를 열플라즈마를 이용하여 완전하게 분해하였다. CFC113($C_2Cl_3F_3$)을 선정하여 열플라즈마 분해에서의 적절한 공정 조건을 검토하였다. 실험에 앞서, 상압에서 300 K~5000 K범위에서 CFC113, $H_2$, $O_2$간의 열역학적 화학평형조성을 고찰함으로써 CFC113의 분해 생성의 경향을 알 수 있었다. 실험은 상압, 상온에서 CFC113과 $H_2$, $O_2$혼합가스의 주입량, 그리고 냉각관 직경의 변화에 따른 분해생성물을 조사하였고 이를 기체크로마토그래피로 분석하였다. 그 결과, 각각 99.99%이상의 분해율을 보였다. CFC113/$H_2$=1/3에서 $O_2$비가 증가할수록 CO로의 전화율은 감소하였다. CFC113/$O_2$=1/1, 1/1.5, 1/2에서 $H_2$비가 3이상 증가될수록 CO로의 전화율이 증가하였다. 그 이유는 $H_2$첨가가 증가할수록 환원분위기에서 $H_2O$가 생성되고 $CO_2$생성량이 감소하기 때문이다. DC power가 증가하여도 CO로의 전화율 변화는 차이가 없었으며, 총유량이 증가할 경우 CO전화율이 약간 감소하는 경향을 보였다. 냉각관의 직경을 8 mm에서 4 mm로 작게 할 경우 빠른 냉각속도로 인하여 CO로의 전화율이 증가하였다.

• Corrosion Science and Technology
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• 제8권4호
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• pp.157-161
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• 2009

The corrosion resistance of reinforcing bar was studied to endure the marine environment during shipment. The red rust on the surface did not damage the adherence in the concrete structures, especially in highly alkaline environment, but made the consumer doubt of the quality. The passivation process by alkalization of the quenching water in the tempcore process failed to endure the long shipping period. The ceramic coating by sol-gel process improved the corrosion resistance without damaging the mechanical properties and adherence between concrete and reinfiorcing bar. Optimal concentration of the coating solution and coating temperature were tested. No additional energy was necessary for the coating process by spraying during cooling process, resulting simplified process and low cost. Salt spray test, cyclic corrosion test and atmospheric test were employed to confirm the resistance. The corrosion rates were presented by rating number and polarization resistance. The coating layer was examined by FIB, XRD and SEM etc.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2004년도 춘계학술대회 논문집
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• pp.400-403
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• 2004

A non-heat기leafed steel does not need quenching and tempering processes that are called a heat treatment differently from conventional steel. Since the tensile strength of this steel is higher than 900MPa, a conventional forming process should be changed to incremental forming process such as a cross wedge rolling that requires lower load capacity than conventional ones. In this paper, the cold cross wedge rolling (CWR) die has been designed using CAD/CAE In order to produce near-net-shaped component of ball stud of non-heat-treated cold steel. Finite element analyses were applied in order to investigate process parameters of CWR. Results provide that the stretching angle and the forming angie at knifing zone in CWR process is important parameter to be the stable process under the low friction coefficient condition.

• Journal of Computational Design and Engineering
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• 제3권1호
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• pp.71-90
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• 2016

Steel nitriding is a thermo-chemical process leading to surface hardening and improvement in fatigue properties. The process is strongly influenced by many different variables such as steel composition, nitrogen potential, temperature, time, and quenching media. In the present study, the influence of such parameters affecting physic-chemical and mechanical properties of nitride steels was evaluated. The aim was to streamline the process by numerical-experimental analysis allowing defining the optimal conditions for the success of the process. Input parameters-output results correlations were calculated through the employment of a multi-objective optimization software, modeFRONTIER (Esteco). The mechanical and microstructural results belonging to the nitriding process, performed with different processing conditions for various steels, are presented. The data were employed to obtain the analytical equations describing nitriding behavior as a function of nitriding parameters and steel composition. The obtained model was validated, through control designs, and optimized by taking into account physical and processing conditions.