• Title/Summary/Keyword: Quality Design Simulation

Search Result 874, Processing Time 0.029 seconds

Degree of Overlapping Design Activities in Vehicle Development:A System Dynamics Approach

  • Lee, Sang-Don;Lim, Ik-Sung
    • International Journal of Quality Innovation
    • /
    • v.8 no.2
    • /
    • pp.115-131
    • /
    • 2007
  • The vehicle development process (VDP) is iterative in nature with numerous interactions and information flows between design groups and between development phases. The VDP has been changed from a sequential-functional development to a concurrent-team based approach. Concurrent execution of design activities may reduce the development lead-time, but it increases the managerial complexity in the VDP. A system dynamics model was developed to understand the transient behavior of parallel, overlap, and sequential processes in the VDP and to determine the optimal level of overlapping considering the development lead-time and total number of reworks. The simulation results showed that different execution processes should be used, depending upon the intensity of reworks.

A Study on Simulation of Dynamic Characteristics in Prototype Microgrid (Prototype Microgrid의 동특성 모의에 관한 연구)

  • Choi, Eun-Sik;Choi, Heung-Kwan;Jeon, Jin-Hong;Ahn, Jong-Bo
    • The Transactions of The Korean Institute of Electrical Engineers
    • /
    • v.59 no.12
    • /
    • pp.2157-2164
    • /
    • 2010
  • Microgrid is generally defined as cluster of small distributed generators, energy storages and loads. Through monitoring and coordinated control, microgrid can provide various benefits such as reduction of energy cost, peak shaving and power quality improvement. In design stage of microgrid, system dynamic simulation is necessary for optimizing of sizing and siting of DER(distributed energy resources). As number of the system components increases, simulation time will be longer. This problem can restrict optimal design. So we used simplified modeling on energy sources and average switching model on power converters to reduce simulation time. The effectiveness of this method is verified by applying to prototype microgrid system, which is consist of photovoltaic, wind power, diesel engine generators, battery energy storage system and loads installed in laboratory. Simulation by Matlab/Simulink and measurements on prototype microgrid show that the proposed method can reduce simulation time not sacrificing dynamic characteristics.

Design of a Vehicle Assembly Line Using PLC Simulation (PLC 시뮬레이션을 이용한 자동차 조립 라인 설계)

  • Lee, Chang-Ho;Wang, Gi-Nam;Park, Sang-Chul
    • Korean Journal of Computational Design and Engineering
    • /
    • v.14 no.5
    • /
    • pp.323-329
    • /
    • 2009
  • Auto-makers can only remain competitive by producing high quality vehicles in an efficient way. In designing a production line, one of the most important objectives of digital manufacturing is to verify design errors as early as possible. In terms of the cost and time saving, it is very essential to start the construction of a production line with a proven design which is error-free. Likewise, this paper aims to implement PLC verification using an example. The verification in automobile manufacturing means verifying PLC program, which control automatic devices. In this paper, we built a virtual factory to implement PLC simulation and introduced verification procedure using PLC Studio. Finally, we can prove the availability for the PLC verification.

Tolerance Design for Parts of a Sliding-Type Mobile Phone to Improve Variational Quality of Its Side Gap (슬라이드형 휴대전화기 측면 갭의 품질개선을 위한 부품 공차설계)

  • Lee, Rae Woo;Chung, Haseung;Jee, Haeseong;Yim, Hyunjune
    • Korean Journal of Computational Design and Engineering
    • /
    • v.17 no.6
    • /
    • pp.398-408
    • /
    • 2012
  • This paper investigates the tolerance stack-up in a commercial sliding-type mobile phone model developed by a Korean electronics company, with focus on the dimensional quality of the gap between the sliding top and the main body. The tolerance analysis in this study is done using a commercial software package, which runs Monte Carlo simulations to produce the statistical distributions of the gap size at desired locations. Such an analysis revealed that the original design did not yield the desired dimensional quality of the gap. Through a series of systematic analyses and syntheses, an improved design is proposed for the nominal dimensions and tolerances of selected features of the parts. The proposed design was validated, through tolerance analysis simulation, to meet the desired requirement of the gap quality.

Design of Height Adjustment Mechanism for Flat Panel Display by DFSS (DFSS에 의한 FPD용 높이 조절기구 설계)

  • Cho, Gyu-Yeol;Cheong, Seon-Hwan;Choi, Seong-Dae
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.16 no.1
    • /
    • pp.92-97
    • /
    • 2007
  • This study was carried out to minimize the lifting force and to design the slim sized frame of a height adjustment mechanism. This unit is designed for the display devices in order to enhance the ergonomics for effective height adjustment as well as to achieve much slimmer frame for the pedestal. A tolerance analysis of 6 sigma was applied to achieve smooth lift at design stage not to change the tolerance specification of gap several times in a roller type of lifting mechanism at mass production stage. The specification of minimum gap and the target of production yield ratio were agreed with a quality team before tooling. A DFSS simulation on drawings had been done with reasonable tolerance and achievable standard deviation(${\sigma}$) several times until the target specification of gap and yield ratio was met. Once tolerance and deviation(${\sigma}$) were fixed tooling start was done successfully. A CAE method was applied to achieve a slim design. Design parameters were frozen when those parameters matched the reference strength data of standard model. Through those tolerance analysis and CAE simulation the number of tool modification was reduced and production yield ratio was raised up without arguing quality specification at production stage in the end.

Drop/Impact Simulation and Experimental Verification of Mobile Phone (휴대용 단말기의 낙하충격해석 및 실험적 검증)

  • Kim, Jin-Gon;Lee, Jun-Yeong;Lee, Sin-Yeong
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.25 no.4
    • /
    • pp.695-702
    • /
    • 2001
  • In this paper, the drop/impact simulation for a mobile phone has been carried out with the explicit code LS-DYNA and its validation has been experimentally verified. The small size of this kind of electronics products makes it time-consuming, and difficult to conduct drop tests to detect the failure mechanism and identify their drop behaviors. Strict drop/impact performance criteria of such hand held electronic products as mobile phones play an important role in their design because these products must withstand both normal and unexpected shock. Usually, the product durability on drop impact depends on designers experience. The present reliable methodology of drop/impact simulation provides an efficient and powerful vehicle to improve the design quality and reduce the design period.

An Automated Verification Technique for Enhancing Quality of Requirement (요구사항의 품질 향상을 위한 자동화 검증 기법)

  • Kim, Chul-Jin
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.13 no.9
    • /
    • pp.4207-4213
    • /
    • 2012
  • Software quality is strongly associated with requirement quality. Accordingly, companies are trying effect for enhancing requirement quality. But, it is difficult to verify the requirement of specification format, which have to rely on abnormal business knowledge of analyst. Also, it is insufficient to normal methodology or automated technique for enhancing requirement quality of specification format. In this paper, we propose the process of requirement verification and automated verification tool for enhancing requirement quality. we compare the external view design and internal view design for verifying requirement. In the case study, we evaluate the feasibility of the proposed automated verification technique of requirement.

Discrete event simulation of Maglev transport considering traffic waves

  • Cha, Moo Hyun;Mun, Duhwan
    • Journal of Computational Design and Engineering
    • /
    • v.1 no.4
    • /
    • pp.233-242
    • /
    • 2014
  • A magnetically levitated vehicle (Maglev) system is under commercialization as a new transportation system in Korea. The Maglev is operated by an unmanned automatic control system. Therefore, the plan of train operation should be carefully established and validated in advance. In general, when making a train operation plan, statistically predicted traffic data is used. However, a traffic wave often occurs in real train service, and demand-driven simulation technology is required to review a train operation plan and service quality considering traffic waves. We propose a method and model to simulate Maglev operation considering continuous demand changes. For this purpose, we employed a discrete event model that is suitable for modeling the behavior of railway passenger transportation. We modeled the system hierarchically using discrete event system specification (DEVS) formalism. In addition, through implementation and an experiment using the DEVSim++ simulation environment, we tested the feasibility of the proposed model. Our experimental results also verified that our demand-driven simulation technology can be used for a priori review of train operation plans and strategies.

A Call Analysis and Design.Implementation of Simulation Model in the Call Center (콜 센터에서의 인입호 분석과 시뮬레이션 모델 설계 및 구현)

  • 김윤배;이창헌;이계신;이병철
    • Proceedings of the Korea Society for Simulation Conference
    • /
    • 2003.11a
    • /
    • pp.75-85
    • /
    • 2003
  • With recent advances in technology and the changing nature of business, call center management has become a rapidly growing industry. However theoretical analysis about the call center system is very difficult, and the forecasting of call volume also. In the situation, it is significant that we study call-flow system, design system model and perform simulation. If these are possible, it is able to control the staff schedule and the resource management efficiently. This study introduces the process of applying the call center to simulation. So, it is feasible to break from the intuitive management by a minority manager and analyze it scientifically. The enterprise can reduce unnecessary expense, make an offer high quality to user in a keen competition

  • PDF

A Study on Radiation Shielding Materials for Protective Garments using Monte Carlo Simulation (몬테카를로 시뮬레이션을 이용한 보호복용 방사선 차폐 소재 연구)

  • Bae, Manjae;Lee, Hyungmin
    • Journal of Korean Society for Quality Management
    • /
    • v.43 no.3
    • /
    • pp.239-252
    • /
    • 2015
  • Purpose: Lead has been widely used in radiation shielding for its low price and high workability. Recently in several europe countries, use of lead was banned for environmental issues. Also lead can cause health problems like alergies. Alternative materials for lead are highly required. The purpose of this study was to propose lead free radiation shielding material. Methods: Research of radiation shielding in Korea is not easy for certain limits such as radiation materials, experimental facilities and places. The collected data through the research were simulated using MCNPX. The simulation tools used for this study were utilized Monte Carlo method. Results: we suggest new design of lead free radiation shielding material using MCNPX code comparing shielding performance of new composite materials to lead. Conclusion: This newly introduced nano-scale composite of metal and polymer makes new chance for highly lightened radiation protective garments with endurable shielding performance.