• Title/Summary/Keyword: Pyro Device

Search Result 23, Processing Time 0.025 seconds

Functional Verification of Engineering Model of Non-explosive Shockless Holding and Release Mechanism Using Heating Wire Cutting Method (열선 절단 방식을 적용한 비폭발식 무충격 구속분리장치 EM의 기능검증)

  • Oh, Hyun-Ung;Jeon, Su-Hyeon
    • Transactions of the Korean Society for Noise and Vibration Engineering
    • /
    • v.23 no.5
    • /
    • pp.401-406
    • /
    • 2013
  • Non-explosive shockless holding and release mechanism for a nano class small satellite application has been proposed and investigated. The great advantages of the mechanism are a much lower shock level and larger constraint force than the conventional mechanism using pyro and the heating wire cutting mechanism which has been generally applied to the cube satellite program. To investigate the effectiveness of the mechanism design, EM mechanism was developed and tested to verify the basic function of the mechanism. The test results indicate that the proposed mechanism is well functioning as the mechanism design intends.

A Study of Separation Mechanism in Ball Type Separated Bolt (볼타입 분리볼트의 분리현상 연구)

  • Lee, Yeung-Jo;Koo, Song-Hoe;Jang, Hong-Bin;Lee, Bang-Eop
    • Journal of the Korean Society of Propulsion Engineers
    • /
    • v.15 no.2
    • /
    • pp.62-67
    • /
    • 2011
  • Launching tube is a kind of case to protect the guided weapons from external environments and conducted as a guide when they are fired. The guided weapons have been firmly kept at the launching tube and transferred, and would be separated at the required time when they are fired To meet the aim, it has been used explosive bolts which are reliable and efficient mechanical fastening devices having the special feature of a built-in release. The disadvantage of explosive bolt lies in that it is based on the high explosive effect of a pyrotechnic charge. When the explosive bolt is ignited, there are some bad effects; a flame, fragments and pyro-shock. Because of these bad effects there are many restriction to use bolt as joining devices to precision guided weapons. To solve these problems, the aim of the present work is to invent the ball-type separation bolt which is a pyrotechnically releasable mechanical linking device for two mechanical elements that does not suffer from such drawbacks. A standard pressure cartridge can moreover be easily integrated inside the device according to the present work and this with no modification to its structure. The present work was represented quantitatively the margin of separation safety and analysed separation mechanism in ball type separating bolt to perform the dynamic separation test.

Performance Verification of Separation Nut Type Non-explosive Separation Device for Cube Satellite Application (큐브위성 적용을 위한 분리너트형 비폭발식 구속분리장치 인증모델의 성능검증)

  • Oh, Hyun-Ung;Lee, Myeong-Jae
    • Journal of the Korean Society for Aeronautical & Space Sciences
    • /
    • v.41 no.10
    • /
    • pp.827-832
    • /
    • 2013
  • Heating wire cutting type separation mechanism has been widely used for cube satellite applications due to its design constraints such as small size of $10cm{\times}10cm{\times}10cm$ and light weight of less than 1kg. In addition, usage of pyro technic device is not allowed for cube satellite application. The conventional methods have some disadvantages of relatively small mechanical constraint force and the system complexity for the multi-deployable systems. In this paper, a separation nut type non-explosive separation mechanism has been proposed and investigated. The effectiveness of the design has been verified through the qualification tests of the mechanism.

Operation and Result Analysis of Hydraulic Vehicle Holding Device (발사체 지상고정장치 유압시스템 작동 시험 및 결과 분석)

  • Kim, Dae Rae;Yang, Seong Pil;Lee, Jae Jun;Song, Oh-Seob;Lee, Young-Shin
    • Journal of the Korean Society of Propulsion Engineers
    • /
    • v.22 no.1
    • /
    • pp.80-88
    • /
    • 2018
  • The function of a vehicle holding device (VHD) is to securely hold a launch vehicle on the launch pad and release the launch vehicle at maximum thrust after engine ignition to allow lift-off of the launch vehicle. During the release of the launch vehicle, to prevent the Ka doing a doing a doing mode, which is the vertical oscillation of the entire liquid propellant, the release of the launch vehicle should be gradual. In this study, for the gradual release of a launch vehicle, a hydraulic system comprising an accumulator and pyro valve to operate a hydraulic cylinder and control the speed of the cylinder with an orifice is introduced. Through a test, the influence of design variables on the cylinder speed is analyzed. Based on this, the design values of the hydraulic cylinder are determined. Through this study, the engineering basis for developing a VHD releasing a launch vehicle at maximum thrust is provided.

Shock Separation Test of KOMPSAT-II (다목적 실용위성 2호 충격 분리 시험)

  • 우성현;김홍배;문상무;김영기;김규선
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2003.11a
    • /
    • pp.1000-1005
    • /
    • 2003
  • The shock separation test simulates the environmental effects of the spacecraft separation from launch vehicle. The shock separation test for a structural model of KOMPSAT-Ⅱ(Korea Multi-Purpose SATellite Ⅱ) was performed in SITC(Satellite Integration & Test Center) launch environmental test hall at KARI(Korea Aerospace Research Institute) to verify the shock test requirement of the spacecraft, to predict the induced acceleration responses on the primary structures and payloads by the explosion of pyre-lock and to perform mechanical fit check. The spacecraft with S/A was mated vertically to LV(Launch Vehicle) adapter simulator via a clamp band, then hoisted and suspended above a foam test bed by four isolation springs secured to the spacecraft hoist fittings to isolate the payload platform shock wave from the sling elements. For separation process, real pyre-devices were used and the time response signals from 60 accelerometers installed on the interested points was acquired and recorded. The SRS responses for each response channels were calculated and the achieved SRS's on the separation plane was reviewed and evaluated in comparison to the ICD(Interface Control Document) value.

  • PDF

Development of Flight Model of Segmented Nut Type Holding and Release Mechanism Using Burn Wire Cutting Method for On-orbit Verification (열선절단형 분리너트식 구속분리장치의 궤도검증을 위한 비행모델 개발)

  • Lee, Myeong-Jae;Lee, Yong-Keun;Kang, Suk-Joo;Oh, Hyun-Ung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2014.10a
    • /
    • pp.911-915
    • /
    • 2014
  • Pyrotechnic devices are widely used for space appendages. However, a cube satellite requirements do not permit the use of explosive pyrotechnic device. A nichrome burn wire release has typically been used for holding and release of deployable appendages of the cube satellite due to its simplicity and low cost. However, relatively low mechanical constraint force and system complexity for application of multi-deployable systems are disadvantages of the conventional mechanism. To overcome these drawbacks, we have developed a segmented nut type holding and release mechanism based on the nichrome burn wire release. The great advantages of the mechanism are much lower shock level and larger constraint force than the conventional mechanism using pyro. Flight model for on-orbit verification was developed and verified through release function test, vibration test and thermal vacuum test.

  • PDF

Effect of Oxidation Behavior of (Nd,Dy)-Fe-B Magnet on Heavy Rare Earth Extraction Process

  • Park, Sangmin;Nam, Sun-Woo;Lee, Sang-Hoon;Song, Myung-Suk;Kim, Taek-Soo
    • Journal of Powder Materials
    • /
    • v.28 no.2
    • /
    • pp.91-96
    • /
    • 2021
  • Rare earth magnets with excellent magnetic properties are indispensable in the electric device, wind turbine, and e-mobility industries. The demand for the development of eco-friendly recycling techniques has increased to realize sustainable green technology, and the supply of rare earth resources, which are critical for the production of permanent magnets, are limited. Liquid metal extraction (LME), which is a type of pyrometallurgical recycling, is known to selectively extract the metal forms of rare earth elements. Although several studies have been carried out on the formation of intermetallic compounds and oxides, the effect of oxide formation on the extraction efficiency in the LME process remains unknown. In this study, microstructural and phase analyses are conducted to confirm the oxidation behavior of magnets pulverized by a jaw crusher. The LME process is performed with pulverized scrap, and extraction percentages are calculated to confirm the effect of the oxide phases on the extraction of Dy during the reaction. During the L ME process, Nd is completely extracted after 6 h, while Dy remains as Dy2Fe17 and Dy-oxide. Because the decomposition rate of Dy2Fe17 is faster than the reduction rate of Dy-oxide, the importance of controlling Dy-oxide on Dy extraction is confirmed.

Numerical Analysis and Simplified Mathematical Modeling of Separation Mechanism for the Ball-type Separation Bolt (볼타입 분리볼트 분리 메커니즘의 수치해석 및 간략화 모델링)

  • Hwang, Dae-Hyun;Lee, Juho;Han, Jae-Hung;Lee, Yeungjo;Kim, Dongjin
    • Journal of the Korean Society of Propulsion Engineers
    • /
    • v.20 no.3
    • /
    • pp.63-70
    • /
    • 2016
  • The pyrotechnic separation devices are widely used in space systems and guided weapons during the launching and operations, however, they generate intensive pyroshock and fragments that can cause critical damages or the malfunction of electric devices onboard. There have been proposed many types of alternative devices to avoid pyro-induced problems since 1960's. A ball-type separation bolt is the one of alternative Pyrotechnic Mechanical Devices (PMD). In this study, the detail separation behavior of the ball-type separation bolt is analyzed using ANSYS AUTODYN. A simplified one-dimensional mathematical model, consisting of a combustion model and 5-stages of differential equation of motions, is also established to effectively describe the entire separation process.

Design and simulation of hydraulic system for launch vehicle holding device (우주발사체 지상고정장치 유압시스템 설계 및 해석)

  • Kim, Dae Rae;Yang, Seong Pil;Lee, Jaejun;Kim, Bum Suk;Lee, Young-Shin
    • Journal of the Korean Society for Aeronautical & Space Sciences
    • /
    • v.44 no.12
    • /
    • pp.1087-1094
    • /
    • 2016
  • The responsibility of the vehicle holding device (VHD) is to hold the launch vehicle while it is stayed on launch pad and release the holding mechanism to allow a lift-off of launch vehicle at a moment of lift-off. During a release of the holding mechanism, in order to prevent the Ka doing a doing a doing mode which is vertical oscillation of entire liquid propellant and very severe for vehicle structure, gradual release of holding force is required. Also, a release operation of all 4 VHD should be synchronized very precisely. In this study, to comply the "gradual release and synchronized operation requirement", concept of VHD hydraulic system using an accumulator, pyro valve and orifice to control speed of hydraulic cylinder is proposed instead of using complicated hydraulic components. Then through multi-body dynamic analysis and computational hydraulic analysis, a size of orifice to meet a target speed of hydraulic cylinder is calculated. Through this study, simple and reliable VHD hydraulic system complying requirements is designed.

Fabrication of pyroelectric IR sensors with PLT thin plates compensating for piezoelectric effect (PLT 박편을 이용한 압전특성이 보상된 초전형 적외선 센서의 제작)

  • Kim, Young-Eil;Roh, Yong-Rae;Choi, Sie-Young
    • Journal of Sensor Science and Technology
    • /
    • v.6 no.1
    • /
    • pp.1-5
    • /
    • 1997
  • Highly sensitive pyroelectric IR sensors were fabricated with La-modified $PbTiO_{3}(PLT)$ thin plates compensating for piezoelectric effect. The device was fabricated in a dual form by placing two PLT cells, each of $1{\times}2\;mm^{2}$, side by side with appropriate electrode configuration. The dual element sensor had a signal to noise ratio of about 350 that was much larger than that of single element sensors. Further the dual element sensors exhibited excellent pyroelectric properties such as a large voltage responsivity of 2400 V/W, a pyro-coefficient of $4.6{\times}10^{-8}\;C/cm^{2}K$, a voltage figure of merit of $4.2{\times}10^{-11}\;Ccm/J$, and a small thermal time constant of 8.7 msec. It was confirmed through experiments that the dual element sensor was applicable to detect the two-dimensional moving direction of human beings.

  • PDF