• Proceedings of the Korean Vacuum Society Conference
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• 2016.02a
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• pp.109.2-109.2
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• 2016

현민지브이티(Genesis)는 중소기업청 중소기업개발지원사업의 일환으로 진행된 2014년도 구매조건부 신제품 개발사업에 선정되어 '극저온 G-M냉동기를 이용한 대용량 Cold Trap개발'과제를 수행하면서 32인치 급으로 수분에 대해서 30,000[L/s] 이상의 배기속도를 가지는 대형 CWP를 개발하고 있다. 1차년도(2015년) 목표는 80K에서 200W급 단단 G-M극저온 냉동기를 개발하는 것이고, 2차년도(2016년) 목표는 이를 장착하여 30,000[L/s]의 물 배기속도 능력을 갖춘 32인치(800mm)급 직부형(appendage) CWP를 개발하는 것이다. 여기에서 가장 큰 문제점은 CWP 시스템의 물 배기속도를 실제로 측정하는 것이다. 왜냐하면 지금까지는 물(H2O)이 가진 독특한 물리적 특성으로 인해 배기속도 측정에 많은 어려움이 있어 이론적으로 계산한 값을 사용해 왔다. (심지어 크라이오 펌프 제조사 조차도 실험하지 않고 이론적인 계산 값을 일반적으로 사용한다.) 그러나 최근 본 과제 외에 물 배기속도 측정에 관한 요구사례와 일부 크라이오 펌프 제조사에서 수행하고 있다는 보고가 있는 바, 실제 물배기속도 시스템을 구축하여 이론과 실제 사이의 차이와 측정의 어려움 등에 관해 규명하고자 하였다. 물 배기속도 측정 방법은 크게 2가지로 나눌 수 있다. 첫째, 시스템으로 흘리는 물의 양을 Liquid MFC를 이용하여 먼저 측정한 후 Vaporizer로 보내어 기화 시키며 배기속도를 측정하는 방법. 둘째, 물을 Vaporizer로 먼저 기화시킨 후에 High Temp. MFM으로 기체 유량을 측정하며 배기속도를 측정하는 방법이 그것이다. 이에 국내 최초로 두 가지 방법 모두를 사용하여 표준화 된 물 배기속도 측정 설비를 구축하였고, 20인치(500mm) 크라이오 펌프와 인라인(inline)형 CWP 모델에 대한 물 배기속도 측정을 성공적으로 완료할 수 있었다. 향후 본 시험 방법과 결과를 토대로 32인치(800mm) 직부형 CWP 모델에 대한 물 배기속도 측정시험을 수행하고자 한다.

• Journal of the Korean Society for Precision Engineering
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• v.23 no.10
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• pp.103-112
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• 2006

This paper describes a theoretical analysis and experimental verification on the performances of a vacuum-compatible air bearing, which is designed with a cascaded exhaust scheme to minimize the air leakage in a vacuum environment. The design of the vacuum-compatible air bearing equipped with the differential exhaust system requires great care because several design parameters, such as the number of exhaust stages, diameter of exhaust tube, pumping speed of a vacuum pump, and bearing clearance greatly influence the air leakage and thus degree of vacuum. In this study, a performance analysis method was proposed to estimate the performances of the air bearing, such as load capacity, stiffness, and air leakage. Results indicate that the load capacity and stiffness of the air bearing was improved as its boundary pressure, which was determined by the $1^{st}$ exhaust method, was lowered, and the dominant factors on the chamber's degree of vacuum were the number of exhaust stages, exhaust tube diameter and bearing clearance. A vacuum chamber and air bearing stage using porous pad were fabricated to verify the theoretical analysis. The results demonstrate that chamber pressure up to an order of $10^{-3}$ Pa was achieved with the air bearing stage operating inside the chamber, and this analysis method was valid by comparing predicted values with experimental data, for the mass flow rates from the porous pad, and pressures at each exhaust port and chamber, respectively.

• Magazine of the Korean Society of Agricultural Engineers
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• v.32 no.3
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• pp.116-129
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• 1990

A rational management of water resources in estuary reservoirs necessiates the prediction of water quality. In this study, a multiple box model for the water quality prediction was developed as a tool for the purpose of examining an adequate way to improve and maintain the water quality. Some submodels that are suitable for simulating the mixing behavior of pollutant materials in a lake were considered in this model. The model was appiled for predicting water qualities of Haenam Esturay Reservoir. The result from this study can be summarized as follows : 1.A water quality simulation model that can predict the 10-day mean value of water qualities was developed by adding some submodels that simulate the concentrations of chlorophyll-a, BOD, T-P and T-N to the existing Multiple Box Model representing the mixing and circulating of materials by the hydarulic action. 2.As input data for the model developed, the climatic data including precipitation, solar radiation, temperature, cloudness, wind speed and relative humidity, and the water buget records including the pumping discharge and the releasing discharge by drainage gate were ollected. The hydrologic data for the inflow discharge from the watershed was obtained by simulation with the aid of USDAUL-74/SNUA watershed model. Also the water quality data were measured at streams and the reservoir. 3.As a result of calibration and verification test by using four comonents of water quality such as Chlorophyll-a, BOD, T-P and T-N, it was found that the correlation coefficeints between the observed and the simulated water qualities showed greater than 0.6, therefore the capability of the model to simulate the water quality was proved. 4.The result based on the model application showed that the water quality of the Haenam Estuary Reservoir varies seasonally with the harmonic trend, however the water quality is good in winter and get worse in summer. Also it may be concluded that the current grarde of water quality in the Heanam Esutary Reservoir is ranked as grade 4 suitable only for the agricultutal use.

• Proceedings of the KWS Conference
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• 2002.10a
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• pp.176-180
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• 2002

During the last two decades the laser beam has progressed from a sophisticated laboratory apparatus to an adaptable and viable industrial tool. Especially, in its welding mode, the laser offers high travel speed, low distortion, and narrow fusion and heat-affected zones (HAZ). The principal obstacle to selection of a laser processing method in production is its relatively high equipment cost and the natural unwillingness of production supervision to try something new until it is thoroughly proven. The major objective of this work is focused on the combined features of gas tungsten arc and a low-power cold laser beam. Although high-power laser beams have been combined with the plasma from a gas tungsten arc (GTA) torch for use in welding as early as 1980, recent work at the Ohio State University has employed a low power laser beam to initiate, direct, and concentrate a gas tungsten arcs. In this work, the laser beam from a 7 watts carbon monoxide laser was combined with electrical discharges from a short-pulsed capacitive discharge GTA welding power supply. When the low power CO laser beam passes through a special composition shielding gas, the CO molecules in the gas absorbs the radiation, and ionizes through a process known as non-equilibrium, vibration-vibration pumping. The resulting laser-induced plasma (LIP) was positioned between various configurations of electrodes. The high-voltage impulse applied to the electrodes forced rapid electrical breakdown between the electrodes. Electrical discharges between tungsten electrodes and aluminum sheet specimens followed the ionized path provided by LIP. The result was well focused melted spots.

• Journal of the Korean Vacuum Society
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• v.15 no.3
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• pp.314-324
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• 2006

The vacuum characteristics of the KSTAR ICRF antenna were experimentally investigated. The fabricated antenna was installed in the RF Test Chamber(RFTC) which has a vacuum system with an effective pumping speed of 1015 l/s. The time variations of RFTC pressure, total gas load and ultimate pressure were measured before the RF test. RF conditioning effect was studied by repeating RF pulses at low power level. A time variation of the RFTC pressure was measured during a RF power was applied to the antenna. Threshold pressure at which a RF breakdown occurs was investigated. Whenever the pressure was higher than $10^{-4}$ mbar, the RF breakdown occurred. During a long pulse testing, the temperature of the antenna and RFTC pressure were measured to investigate long pulse limitation of the maximum available voltage without any cooling, which were compared with testing results with a water cooling of the antenna.

• Tribology and Lubricants
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• v.25 no.6
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• pp.387-398
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• 2009

The operation condition of recently designed pistons for high power and high speed diesel engine become more severe due to the increment of combustion pressure and temperature. So, in order to overcome high temperature, the application of the mono-metal cast aluminum alloy piston featuring an enclosed cast-in open cooling gallery has increased. In this research, it is developed a PCJ (piston cooling jet) rig tester, described the test procedure and validated the performance of sample piston cooling gallery design. Then the test rig will be used for developing the design technology of piston cooling gallery. The test rig is composed with oil reservoir and pumping system, oil jet system, piston fixing and moving system, collecting oil measuring system, and data measuring and recording system. It will be measured collecting efficiencies under conditions of a few piston positions, oil jet pressures and oil viscosities for a piston cooling gallery. Furthermore, the PCJ rig tester will be used for the optimum design of the oil cooling gallery which being applied to increase the cooling efficiency of pistons in diesel engines satisfying the EURO V emission regulation and the more.

• Proceedings of the Korean Vacuum Society Conference
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• 2010.08a
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• pp.17-17
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• 2010

This paper address technical issues in calibrating discharge coefficients of sonic nozzles used to measure the volume flow rate of low vacuum dry pumps. The first challenging issue comes from the technical limit that their calibration results available from the flow measurement standard laboratories do not fully cover the low vacuum measurement range although the use of sonic nozzles for precision measurement of gas flow has been well established in NMIs. The second is to make an ultra low flow sonic nozzlesufficient to measure the throughput range of 0.01 mbar-l/s. Those small-sized sonic nozzles do not only achieve the noble stability and repeatability of gas flow but also minimize effects of the fluctuation of down stream pressures for the measurement of the volume flow rate of vacuum pumps. These distinctive properties of sonic nozzles are exploited to measure the pumping speed of low vacuum dry pumps widely used in the vacuum-related academic and industrial sectors. Sonic nozzles have been standard devices for measurement of steady state gas flow, as recommended in ISO 9300. This paper introduces two small-sized sonic nozzles of diameter 0.03 mm and 0.2 mm precisely machined according to ISO 9300. The constant volume flow meter (CVFM) readily set up in the Vacuum center of KRISS was used to calibrate the discharge coefficients of the machined nozzles. The calibration results were shown to determine them within the 3% measurement uncertainty. Calibrated sonic nozzles were found to be applicable for precision measurement of steady state gas flow in the vacuum process. Both calibrated sonic nozzles are demonstrated to provide the precision measurement of the volume flow rate of the dry vacuum pump within one percent difference in reference to CVFM. Calibrated sonic nozzles are applied to a new 'in-situ and in-field' equipment designed to measure the volume flow rate of low vacuum dry pumps in the semiconductor and flat display processes.

• Proceedings of the Korean Vacuum Society Conference
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• 2014.02a
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• pp.258-258
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• 2014

Spark discharge in water generates shockwaves which have been utilized to generate mechanical actuation for potential use in pumping application. Discharge pulses of several microseconds generate shockwaves and vapor bubbles which subsequently displace the water for a period of milliseconds. Through the use of a sealed discharge chamber and metal bellow spring, the fluid motion can be used create an oscillating linear actuator. Continuous actuation of the bellow has been demonstrated through the use of high frequency spark discharge. Discharge in water forms a region of high electric field around the electrode tip which leads to the creation of a thermal plasma channel. This process produces fast thermal expansion, vapor and bubble generation, and a subsequent shockwave in the water which creates physical displacement of the water [1]. Previous work was been conducted to utilize the shockwave effect of spark discharge in water for the inactivation of bacteria, removal of mineral fouling, and the formation of sheet metal [2-4]. Pulses ranging from 25 to 40 kV and 600 to 900 A are generated inside of the chamber and the bellow motion is captured using a slow motion video camera. The maximum displacements measured are from 0.7 to 1.2 mm and show that there is a correlation between discharge energy input to the water and the displacement that is generated. Subsequent oscillations of the bellow are created by the spring force of the bellow and vapor in the chamber. Using microsecond shutter speed ICCD imaging, the development of the discharge bubble and spark can be observed and measured.

• Journal of the Korean Vacuum Society
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• v.2 no.2
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• pp.139-144
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• 1993

The dynamic calibration system which can calibrate the ultrahigh vacuum pressure down to $10^{-10}$torr has been fabricated. The production and control of minute flow of $10^{-6}~10^{-9}$torr L/s range is done by a porous plug connected to the high vacuum standards system. The base pressure of the UHV standards system down to $10^{-11}$torr range was obtained by refrigerator type cryopump, whose pumping speed is known to be constant. By using the UHV standards system, 2 extractor gauges and 1 nude ion gauge were calibrated and their linearities and scatterings were studied.

• Proceedings of the Korean Vacuum Society Conference
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• 2011.08a
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• pp.167-167
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• 2011

한국표준과학연구원에서는 국제표준화기구에서 제정한 국제규격(ISO, PNEUROP, DIN, JIS, AVS 등)에 기반을 둔 터보분자펌프의 특성평가시스템을 자체적으로 설계/제작 하였고, 터보분자펌프 1,000 L/s 급의 Database를 구축하였다. 이것을 토대로 특성평가시스템의 신뢰성 확인과 Feedback을 통한 시제품 개발 및 평가지원을 위해 터보분자펌프 2,500L/s 급의 Database를 구축한다. 터보분자펌프의 배기성능을 나타내는 가장 중요한 항목인 배기속도는 분자류 영역에 따라 상이한 가스($N_2$, He)를 사용하여 Throughput method와 Orifice method 두 가지 방법을 병행하여 측정한다. 측정함에 있어서 측정게이지, 유량계 및 Orifice conductance의 불확도에 의하여 배기 속도에 많은 측정오차를 포함하고 있다. 측정 오차를 줄이기 위하여 1% 이상의 안정성과 4%의 오차만을 허용하는 자전 회전자게이지(SRG)와 $10^{-3}$ mbar-L/s 영역까지의 유량 주입범위를 가지는 불확도 ${\pm}$3%의 정적형 유량시스템(CVFM)을 사용하였다. Orifice method의 경우 고진공영역으로 진입할수록 커질 수밖에 없는 배기속도 측정 불확도를 최소화하기 위해 검증된 유량을 이용한 Conductance 값을 제시하여 두 방법에서 얻은 배기속도의 불연속적인 문제를 해결한다. 본 연구에서는 2,500 L/s 급 터보분자펌프는 무거운 기체 $N_2$와 가벼운 기체 He을 사용하여 압축비의 변화와 분자류 영역에 따른 배기속도 변화를 연구하고, 2,500 L/s 급 터보분자펌프의 측정능력을 검증한다. 차후에 배기속도뿐만 아니라 소비전력, 소음, 진동, 온도 등의 특성평가의 전반적인 사항을 평가하여 터보분자펌프 2,500 L/s 급의 database를 완비해간다. 터보분자펌프 특성평가시스템을 사용한 1,000 L/s 급과 2,500 L/s 급 특성 Data를 비교, 분석하여 신뢰성 파악 및 표준화 방안을 개발하고, 고진공펌프 개발 주체와의 feedback 지원 기능의 infra를 구축한다.