DOI QR코드

DOI QR Code

Rig Tester Development for the Performance Validation of a Piston Oil Cooling Gallery

피스톤 오일 냉각 유로의 성능 검증을 위한 리그 시험기 개발

  • Published : 2009.12.31

Abstract

The operation condition of recently designed pistons for high power and high speed diesel engine become more severe due to the increment of combustion pressure and temperature. So, in order to overcome high temperature, the application of the mono-metal cast aluminum alloy piston featuring an enclosed cast-in open cooling gallery has increased. In this research, it is developed a PCJ (piston cooling jet) rig tester, described the test procedure and validated the performance of sample piston cooling gallery design. Then the test rig will be used for developing the design technology of piston cooling gallery. The test rig is composed with oil reservoir and pumping system, oil jet system, piston fixing and moving system, collecting oil measuring system, and data measuring and recording system. It will be measured collecting efficiencies under conditions of a few piston positions, oil jet pressures and oil viscosities for a piston cooling gallery. Furthermore, the PCJ rig tester will be used for the optimum design of the oil cooling gallery which being applied to increase the cooling efficiency of pistons in diesel engines satisfying the EURO V emission regulation and the more.

Keywords

References

  1. R. Munro, W. J. Griffiths and A. P. Ingham, 'Open Gallery Pistons for Highly Rated High Speed Diesel Engines', 10th International Congress on Combustion Engines, CIMAC(International Council on Combustion Combustion Engines), Washington, 5-9 April 1973, pp. 835-869 and Discussions pp. 203-225, 1972
  2. D. A. Law and R. A. Day, 'Oil-cooled Aluminium Alloy Diesel Engine Pistons – A New Approach', SAE Paper 690749, 1969
  3. R. H. Spikes and G. A. Pennington, 'Discharge Coefficient of Small Submerged Orifices', Proc. Instn. Mech. Engrs, Vol. 173, No. 25, pp. 661-674, 1959 https://doi.org/10.1243/PIME_PROC_1959_173_055_02
  4. A. Lichtarowicz, R. K. Duggins and E. Markland, 'Discharge Coefficients for Incompressible Non-Cavitating Flow though long Orifices', J. Mechanical Engineering Science, Vol. 7, No. 2, pp. 210-219, 1965 https://doi.org/10.1243/JMES_JOUR_1965_007_029_02
  5. L. Li, J. H. Lee, H. Y. Jung, Y. W. Lee, and J. H. Kim, 'Flow Characteristics of Oil Jet for Cooling a Piston,' J. the Korean Society for Power System Engineering, Vol. 10, No. 4, pp 50-55, 2006
  6. J. Kwon, Y. Lee and J. Kim, 'Unsteady Flow Analysis of Oil Jet for Cooling the Piston', Transactions of KSAE, Vol. 16, No. 2, pp. 1-7, 2008
  7. AVL Internal Report, 'PCJ Rig Testing'– Unpublished., 2005
  8. AVL Internal Report DEMO130, 'DYP Piston Cooling Jet Rig Test' – Unpublished, 2005
  9. Dong Yang Piston Co. Ltd. Internal Report, 'PCJ Test'– Unpublished, 2006
  10. S. M. Chun, D. H. Joo and J. K. Lee , 'Test Device and Method for Designing Oil Gallery and oil gallery inlet shape of engine piston,' The Korean Intellectual Property Office - Patent Application No. 10-2009-0068753, 2009