• Title/Summary/Keyword: Pump turbine

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Improved prediction of Pump Turbine Dynamic Behavior using a Thoma number dependent Hill Chart and Site Measurements

  • Manderla, Maximilian;Kiniger, Karl N.;Koutnik, Jiri
    • International Journal of Fluid Machinery and Systems
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    • v.8 no.2
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    • pp.63-72
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    • 2015
  • Water hammer phenomena are important issues for the design and the operation of hydro power plants. Especially, if several reversible pump-turbines are coupled hydraulically there may be strong unit interactions. The precise prediction of all relevant transients is challenging. Regarding a recent pump-storage project, dynamic measurements motivate an improved turbine modeling approach making use of a Thoma number dependency. The proposed method is validated for several transient scenarios and turns out to improve correlation between measurement and simulation results significantly. Starting from simple scenarios, this allows better prediction of more complex transients. By applying a fully automated simulation procedure broad operating ranges of the highly nonlinear system can be covered providing a consistent insight into the plant dynamics. This finally allows the optimization of the closing strategy and hence the overall power plant performance.

Hot Test of a Turbopump for a Liquid Rocket Engine (액체로켓엔진용 터보펌프의 고온 성능시험)

  • Hong, Soon-Sam;Kim, Dae-Jin;Kim, Jin-Sun;Kim, Jin-Han
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.12
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    • pp.933-938
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    • 2009
  • Hot test of a full-scale turbopump for a 30-ton-thrust liquid rocket engine was carried out. The turbopump is composed of an oxidizer pump, a fuel pump, and a turbine on a single shaft. Model fluid was used in the test, that is, hot air for the turbine and water for the pumps. The turbopump was operated stably at full speed for 120 seconds. In terms of performance characteristics of pumps and turbine, the results from the turbopump assembly test are compared with those from the turbopump component tests which were performed at about half of the design rotational speed.

Modal Testing on a High Head Pump/Turbine Runner (고낙차 수력 펌프/터빈 런너에 대한 모우드 실험)

  • 류석주;하현천;김호종
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.04a
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    • pp.278-282
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    • 1997
  • This paper describes results of modal testing for a high head pump-turbine runner of the Muju pumped storage power plant. The head of the pump-turbine is 601 m and the outside diameter of its runner is 4,410 mm. The modal testing was done for two conditions : 1) the runner in air ; 2) the runner in water. For both conditions, obtained are natural frequencies, corresponding mode shapes and damping ratios. From the testing, it is found that the natural frequencies of the pump-turbine runner in water is reduced approximately 40 % due to additional mass effect of the water.

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A realization of simulator for reliability verification on turbine controller for boiler feed Pump (급수펌프 구동용 증기터빈 제어기의 신뢰성 검증을 위한 시뮬레이터 구현)

  • Choi, I.K.;Jeong, W.J.
    • Proceedings of the KIEE Conference
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    • 2002.07d
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    • pp.2307-2309
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    • 2002
  • A simulator had been developed and will be used for reliability verification on turbine control programs for boiler feed pump in power plant prior to its actual operation in field. A mathematical model on thermal dynamics pertaining to prime mover steam turbine and pump was realized and included in this simulator. Also, many design and operating data acquired from fields were utilized in order to decide mechanical and thermal dynamic characteristics such as friction loss windage loss and inertia. A user can decide closing or opening velocity of steam stop valves and steam regulation valves. This simulator is able to generate steam pressure, turbine speed, pump power.

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Reliability Investigation of a Pump-Turbine System at Various Operating Conditions (운전조건에 따른 펌프 터빈 시스템의 안정성 연구)

  • Chen, Chengcheng;Singh, Patrick Mark;Choi, Young-Do
    • The KSFM Journal of Fluid Machinery
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    • v.18 no.3
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    • pp.46-52
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    • 2015
  • Pump-turbine system is widely used by the hydropower industry for stabilizing the electrical grid in the vast growing economy of most developed countries. This study only investigates the Fluid-structure Interaction (FSI) analysis of the pump-turbine system at various operating conditions. The FSI analysis can show how reliable each component of the system is by providing the engineer with a better understanding of high stress and deformation points, which could reduce the lifespan of the pump-turbine. Pump-turbine components are categorized in two parts, pressurized static parts and movable stressed parts. The fixed parts include the spiral casing, top and bottom cover, stay vane and draft tube. The movable parts include guide vanes and impeller blades. Fine hexahedral numerical grids were used for CFD calculation and fine tetrahedral grids were used for structural analysis with imported load solution mapping greater than 90 %. The maximum equivalent stress are much smaller than the material yield stress, and the maximum equivalent stress showed an increasing tendency with the varying of operating conditions from partial to excessive at both modes. In addition, the total deformation of all the operating conditions showed a small magnitude, which have quite small influence on the structural stability. It can be conjectured that this system can be safely implemented.

A Study on Turbine Auxiliary Devices in a Thermal Power Plant (화력발전소 터빈 보조기기 제어 관한 고찰)

  • Jeong, Chang-Ki;Choi, In-Kyu
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.1667-1668
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    • 2008
  • There are three main devices such as boiler producing steam, turbine driving generator and generator producing electricity. An electrical generator in power plant is driven and maintained its speed at rated by steam turbine which is coupled into generator directly. Turbine auxiliary devices such as condenser, deaerator, feed water heater, gland steam condenser, pump recirculation equipment, feed water pump, and so on should be operated well so that the steam turbine exert its maximum efficiency. There are many control loop such as hot well level and condenser recirculation, deaerator level, pegging steam pressure, feed water heater level, feed water pump recirculation. In this paper condenser level control and deaerator level control are going to be described.

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Liquid Oxygen Test of Oxidizer Pump of a Liquid Rocket Engine (액체로켓엔진용 산화제펌프에 대한 액체산소 성능시험)

  • Hong, Soon-Sam;Kim, Dae-Jin;Kim, Jin-Sun;Kim, Jin-Han
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.8
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    • pp.805-811
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    • 2009
  • An oxidizer pump of a turbopump for a 30-ton class gas generator cycle engine was tested in the medium of liquid oxygen. The turbine was driven by cold hydrogen gas in the test. The oxidizer pump was operated stably at both design and off-design conditions, satisfying the performance requirements. The pump head coefficient from the liquid oxygen test was 2~3% lower than that from the water test. The power required to run the oxidizer pump was well balanced with the power produced by the turbine.

Flow Factor Prediction of Centrifugal Hydraulic Turbine for Sea Water Reverse Osmosis (SWRO)

  • Ma, Ying;Kadaj, Eric;Terrasi, Kevin
    • International Journal of Fluid Machinery and Systems
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    • v.3 no.4
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    • pp.369-378
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    • 2010
  • The creation of the hydraulic turbine flow factor map will undoubtedly benefit its design by decreasing both the design cycle time and product cost. In this paper, the geometry and flow variables, which effectively affect the flow factor, are proposed, analyzed and determined. These flow variables are further used to create the operating condition maps by using different model approaches categorized into Response Surface Method (RSM) and Artificial Neural Network (ANN). The accuracies of models created by different approaches are compared and the performances of model approaches are analyzed. The influences of chosen variables and the combination of Principle Component Analysis (PCA) and model approaches are also studied. The comparison results between predicted and actual flow factors suggest that two-hidden-layer Feed-forward Neural Network (FFNN), and one.hidden-layer FFNN with PCA has the best performance on forming this mapping, and are accurate sufficiently for hydraulic turbine design.

Simulation model for Francis and Reversible Pump Turbines

  • Nielsen, Torbjorn K.
    • International Journal of Fluid Machinery and Systems
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    • v.8 no.3
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    • pp.169-182
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    • 2015
  • When simulating the dynamic behaviour of a hydro power plant, it is essential to have a good representation of the turbine behaviour. The pressure transients in the system occurs because the flow changes, which the turbine defines. The flow through the turbine is a function of the pressure, the speed of rotation and the wicket gate opening and is, most often described in a performance diagram or Hill diagram. In the Hill diagram, the efficiency is drawn like contour lines, hence the name. A turbines Hill diagram is obtained by performance tests on scaled model in a laboratory. However, system dynamic simulations have to be performed in the early stage of a project, before the turbine manufacturer has been chosen and the Hill diagram is known. Therefore one have to rely on diagrams for a turbine with similar speed number. The Hill diagram is drawn through measured points, so for using the diagram in a simulation program, one have to iterate in the diagram based on curve fitting of the measured points. This paper describes an alternative method. By means of the Euler turbine equation, it is possible to set up two differential equations which represents the turbine performance with good enough accuracy for the dynamic simulations. The only input is the turbine's main geometry, the runner blade in- and outlet angle and the guide vane angle at best efficiency point of operation (BEP). In the paper, simulated turbine characteristics for a high head Francis turbine, and for a reversible pump turbine are compared with laboratory measured characteristics.

Phase Resonance in Centrifugal Fluid Machinery -A Comparison between Pump Mode and Turbine Mode Operations and a Discussion of Mechanisms of Flow Rate Fluctuation through a Stator-

  • Yonezawa, Koichi;Toyahara, Shingo;Motoki, Shingo;Tanaka, Hiroshi;Doerfler, Peter;Tsujimoto, Yoshinobu
    • International Journal of Fluid Machinery and Systems
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    • v.7 no.2
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    • pp.42-53
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    • 2014
  • Phase resonance in Francis type hydraulic turbine is studied. The phase resonance is a phenomenon that the pressure fluctuation in the penstock of hydraulic turbine installation can become very large when the pressure waves from each guide vane caused by the interaction with the runner vane reach the penstock with the same phase. Experimental and numerical studies have been carried out using a centrifugal fan. In the present study, comparisons between the pump mode and the turbine mode operations are made. The experimental and numerical results show that the rotational direction of the rotor does not affect characteristics of the pressure fluctuation but the propagation direction of the rotorstator interaction mode plays an important role. Flow rate fluctuations through the stator are examined numerically. It has been found that the blade passing flow rate fluctuation component can be evaluated by the difference of the fluctuating pressure at the inlet and the outlet of the stator. The amplitude of the blade passage component of the pressure fluctuation is greater at the stator inlet than the one at the stator outlet. The rotor-stator interaction mode component is almost identical at the inlet and the outlet of the stator. It was demonstrated that the pressure fluctuation in the volute and connecting pipe normalized by the flow rate fluctuation becomes the same for pump and turbine mode operations, and depends on the rotational direction on the interaction mode.