• 제목/요약/키워드: Pultrusion process

검색결과 42건 처리시간 0.028초

FBG 센서를 내장한 스마트 강연선 개발 (Development of Smart Tendon Instrumented with Optical FBG Sensors)

  • 김재민;김영상;김현우;서동남;윤정방
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2007년도 정기 학술대회 논문집
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    • pp.33-38
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    • 2007
  • This paper reports an attempt to develop 7-wire steel tendon which is instrumented with optical FBG sensors. The tendon is devised to replace the king cable, which is located in the center of the tendon, by a steel tube in which the FBG sensor are attached along the hole using a high-mobility polyester resin. The circular steel tube has typical of 5 mm outer diameter and 1 mm inner diameter, and can easily be manufactured by means of an pultrusion process. Using the tube, in this study, three different types of one meter-long smart tendons are fabricated depending on mixture ratio of polyester resin and initiator. The performance of the FBG sensors as well as mechanical characteristics of the prototype are tested through the tensile test. Test results shows that the proposed smart tendon is in principle very effective for measuring the working strain of the tendon.

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인발성형 복합소재 구조부재의 좌굴특성 분석 (Buckling Behavior of Pultruded Composite Structural Member)

  • 이성우;김현정
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2000년도 가을 학술발표회논문집
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    • pp.67-74
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    • 2000
  • Recently western countries are now beginning to use ACM (Advanced Composite Material) in the construction industry. Compared with conventional construction materials, ACM possesses many advantages such as light-weight, high-strength, corrosion resistant properties, etc. Among other fabrication process of ACM, pultrusion is one of the promising one for civil infrastructure application. In this paper, the structural characteristics of pultruded glass fiber reinforced composite structural member of angle and tube type were studied. Experiments for compression were performed for those members along with finite element buckling analysis with ABAQUS. The experimental and analytic results were compared each other and they were also compared with predicted values using coded formulae.

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좌립형 폴리머 지지애자의 기계적 강도 해석 (Mechanical Strength Analysis of Station Type Polymer Insulator)

  • 조한구;박기호;한동희
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2000년도 추계학술대회 논문집
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    • pp.85-88
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    • 2000
  • FRP has been used very much as high strength core materials for insulators because of its high strength and good insulation properties. In this study cantilever, tension and torsion stress were simulation along to the unidirection glass fiber. In addition, FRP was made by pultrusion method. This paper proposed the procedure of the finite element model updating and pretest using the commercial finite element code MSC. Nastran. To enhance the efficiency of experimental modal analysis, we proposed the process which is the selection of the locations and the number of measurement points for pre-test.

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자동차 범퍼빔용 일방향 유리섬유 프리프레그의 제조 및 특성평가 (Fabrication and Characterization Evaluation of Prepreg with Unidirectional Glass Fibers for Use of Automobile Bumper Beams)

  • 김형석;김진우;서진;이동기;심재기
    • 한국생산제조학회지
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    • 제22권5호
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    • pp.806-811
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    • 2013
  • In this study, to prevent the nonhomogeneity of fiber orientation during the molding of GFRP composites, GFRP prepreg was fabricated using roving fiber and polypropylene resin. Analyses on the degree of impregnation, tensile strength, and microstructure were conducted on the fabricated prepregs. A lower pulling speed, higher resin temperature, and longer die length showed a greater degree of impregnation of the prepreg. The scanning electron microscope (SEM) micrograph showed, a homogeneous fiber orientation. As a result, fundamental techniques for improved productivity were suggested for the manufacturing field.

Flexural behavior and a modified prediction of deflection of concrete beam reinforced with a ribbed GFRP bars

  • Ju, Minkwan;Park, Cheolwoo;Kim, Yongjae
    • Computers and Concrete
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    • 제19권6호
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    • pp.631-639
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    • 2017
  • This study experimentally investigated the flexural capacity of a concrete beam reinforced with a newly developed GFRP bar that overcomes the lower modulus of elasticity and bond strength compared to a steel bar. The GFRP bar was fabricated by thermosetting a braided pultrusion process to form the outer fiber ribs. The mechanical properties of the modulus of elasticity and bond strength were enhanced compared with those of commercial GFRP bars. In the four-point bending test results, all specimens failed according to the intended failure mode due to flexural design in compliance with ACI 440.1R-15. The effects of the reinforcement ratio and concrete compressive strength were investigated. Equations from the code were used to predict the deflection, and they overestimated the deflection compared with the experimental results. A modified model using two coefficients was developed to provide much better predictive ability, even when the effective moment of inertia was less than the theoretical $I_{cr}$. The deformability of the test beams satisfied the specified value of 4.0 in compliance with CSA S6-10. A modified effective moment of inertia with two correction factors was proposed and it could provide much better predictability in prediction even at the effective moment of inertia less than that of theoretical cracked moment of inertia.

Embedded smart GFRP reinforcements for monitoring reinforced concrete flexural components

  • Georgiades, Anastasis V.;Saha, Gobinda C.;Kalamkarov, Alexander L.;Rokkam, Srujan K.;Newhook, John P.;Challagulla, Krishna S.
    • Smart Structures and Systems
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    • 제1권4호
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    • pp.369-384
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    • 2005
  • The main objectives of this paper are to demonstrate the feasibility of using newly developed smart GFRP reinforcements to effectively monitor reinforced concrete beams subjected to flexural and creep loads, and to develop non-linear numerical models to predict the behavior of these beams. The smart glass fiber-reinforced polymer (GFRP) rebars are fabricated using a modified pultrusion process, which allows the simultaneous embeddement of Fabry-Perot fiber-optic sensors within them. Two beams are subjected to static and repeated loads (until failure), and a third one is under long-term investigation for assessment of its creep behavior. The accuracy and reliability of the strain readings from the embedded sensors are verified by comparison with corresponding readings from surface attached electrical strain gages. Nonlinear finite element modeling of the smart concrete beams is subsequently performed. These models are shown to be effective in predicting various parameters of interest such as crack patterns, failure loads, strains and stresses. The strain values computed by these numerical models agree well with corresponding readings from the embedded fiber-optic sensors.

풀투루젼으로 제조한 유리섬유강화 복합소재를 스트립의 구조적 특성 (Structural Characteristics of Pultruded Glass Fiber Reinforced Composite Strip)

  • 이성우;신경재
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 1999년도 가을 학술발표회 논문집
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    • pp.11-18
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    • 1999
  • Recently advanced countries are now beginning to use ACM (Advanced Composites Material), which is mostly used in the industry of airplane, ship building and sports equipments, in the construction industry. Compared with existing construction materials, ACM possesses many advantages such as light-weight, high-strength, corrosion resistant property. Among other manufacturing process of ACM, pultrusion is one of the promising one of civil engineering application. In this paper, the structural characteristics of pultruded GFRP strip were studied. Major parameters to influence structural behavior of pultruded GFRP are considered to be fiber volume fraction, die temperature, pulling speed and fiber orientations. The effect of these parameters are studied by experimently and analytically. From this study, it is concluded that fiber volume fraction and fiber orientations influence more on the mechanical property of pultruded GFRP. In addition to above parametric study, off-axis tests were carried out and the results are compared with failure theories. It showed that they agree well each other. Since this study is carried out in limited scope, further research on the reinforcement in the transverse direction, experiment on the compressive strength and research on the durability should be conducted for wide application of pultruded GFRP sections.

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최적설계 및 다중공정을 적용한 일체형 접이식 복합재료 날개 개발 연구 (A Study on the Development of Integrated Folding Composite Wing Using Optimal Design and Multiple Processes)

  • 이종천
    • 항공우주시스템공학회지
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    • 제12권3호
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    • pp.70-78
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    • 2018
  • 탄소섬유 복합재료를 적용하는 일체형 접이식 날개 개발에 대한 연구를 수행하였다. 설계 요구조건을 검토하고 상용 소프트웨어를 적용한 최적설계기법을 통해 복합재료 날개 설계를 실시하였다. 복합재료 제조공정인 핫프레스, 펄트루전, 오토클레이브를 평가하고 성능과 비용을 고려하여 일체형 날개제작에 가장 적합한 다중공정을 결정하였다. 설계개념 확정을 위해 두 차례의 설계개발시험으로 제작공정을 검증하고 구조해석을 통해 복합재료 날개의 강성과 강도를 예측하였다. 시험하중을 먼저 산출하고 양쪽 날개를 대상으로 설계제한하중과 설계극한하중에 대한 정하중 구조시험을 수행하였다. 그 결과, 시험의 각 평가기준을 만족하였으며 일련의 구조해석과 시험을 통해 구조안전성을 검증하였다.

하중저항계수설계법 및 정밀해법에 의한 PFRP I형 단면 압축재의 국부좌굴강도 (Local Buckling Strength of PFRP I-Shape Compression Members Obtained by LRFD Design Method and Closed-Form Solution)

  • 최진우;서수홍;주형중;윤순종
    • 복합신소재구조학회 논문집
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    • 제5권2호
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    • pp.1-8
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    • 2014
  • Fiber reinforced polymeric plastic (FRP) materials have many advantages over conventional structural materials, i.e., high specific strength and stiffness, high corrosion resistance, right weight, etc. Among the various manufacturing methods, pultrusion process is one of the best choices for the mass production of structural plastic members. Since the major reinforcing fibers are placed along the axial direction of the member, this material is usually considered as an orthotropic material. However, pultruded FRP (PFRP) structural members have low modulus of elasticity and are composed of orthotropic thin plate components the members are prone to buckle. Therefore, stability is an important issue in the design of the pultruded FRP structural members. Many researchers have conducted related studies to publish the design method of FRP structures and recently, referred to the previous researches, pre-standard for LRFD of pultruded FRP structures is presented. In this paper, the accuracy and suitability of design equation for the local buckling strength of pultruded FRP I-shape compression members presented by ASCE are estimated. In the estimation, we compared the results obtained by design equation, closed-form solution, and experiments conducted by previous researches.

펄트루젼 I형 FRP 압축재의 설계 (Design of Pultruded I-shape FRP Compression Member)

  • 주형중;이승식;이종석;윤순종
    • Composites Research
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    • 제25권2호
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    • pp.46-53
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    • 2012
  • 펄트루젼 공정에 의해 생산된 FRP 부재는 길이에 제한이 없이 임의의 단면형상으로 제작할 수 있기 때문에 건설 구조용 부재로 사용하기 적합하며, 특히, 각종 화학적 유해환경 등에서 그 성능이 우수하기 때문에 습윤환경 및 해양환경 등의 부식환경에서 그 활용이 두드러지고 있다. 그러나 설계를 위한 관련 규준이 마련되어 있지 않아 이에 대한 연구가 시급한 실정이다. FRP 구조재는 대부분 단면의 효율적 사용을 위해 판요소로 구성된 박판부재를 사용하고 있으며, 이러한 부재를 압축재로 사용할 경우 강도한계상태는 주로 좌굴거동에 의해 결정된다. 이 연구에서는 FRP I형 단면 압축재에 대한 좌굴거동을 이론적으로 해석하였고, 기존 실험적 연구결과와 비교, 분석하여 설계방법 및 설계흐름도를 제안하였다. 제안된 설계방법은 ANSI/AISC 360-10의 방법과 유사한 형태로서 설계자의 편의를 도모하였으며, 비교적 간단한 방법에 의해 PFPR I형 단면 압축재의 설계를 수행할 수 있도록 하였다.