• Title/Summary/Keyword: Pulsed Current Sintering

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Mechanical Properties and Fabrication of WC-Co Hard Materials by Rapid Sintering Method for Friction Stir Welding Tool Application (급속소결 방법을 이용한 마찰교반 접합 툴용 WC-Co 소결체 제조 및 특성 평가)

  • Park, Hyun-Kuk;Youn, Hee-Jun;Ryu, Jung-Han;Jang, Jun-Ho;Shon, In-Jin;Oh, Ik-Hyun
    • Journal of Welding and Joining
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    • v.30 no.6
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    • pp.92-97
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    • 2012
  • Using the pulsed current activated sintering method, the WC-10wt.% Co materials were densified using a WC and Co powder. The WC-Co almost completely dense with a relative density of up to 99.5 % after the simultaneous application of a pressure of 60 MPa and an electric current for 3 minutes almost without any significant change in the grain size. The average grain size of about $0.3{\mu}m$. The hardness and fracture toughness at $1000^{\circ}C$ were about $2200kg/mm^2$ and $9.8MPa.m^{1/2}$, respectively.

Novel Synthesis and Properties of $Si_3N_4$-based Nano/Nano-Type Composites

  • Yoshimura, Masahi
    • Journal of Powder Materials
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    • v.8 no.3
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    • pp.210-213
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    • 2001
  • $Si_3N_4$/TiN nano/nano-type composites were successfully fabricated by the combination of a mechano-chemical grinding (MCG) method and a short time sintering process, and their wear resistance was evaluated. Powder mixtures of $\alpha-Si_3N_4$and Ti were prepared using mechano-chemical grinding process and the resulting nanocomposite powder mixtures were consolidated using pulsed electric current sintering (PECS). TEM observation showed that the nano/nano-type composites consisted of homogeneous and very fine matrix grains with the size less than 100 nm. The obtained $Si_3N_4$-based nano/nano-type showed high wear resistance and electric discharge machinability.

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Rapid Sintering of Nanocrystalline (W,Ti)C-Graphene Composites (나노구조 (W,Ti)C-Graphene 복합재료 급속소결)

  • Kim, Seong-Eun;Shon, In-Jin
    • Korean Journal of Metals and Materials
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    • v.56 no.12
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    • pp.854-860
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    • 2018
  • In spite of the many attractive properties of (W,Ti)C, its low fracture toughness limits its wide application. To improve the fracture toughness generally a second phase is added to fabricate a nanostructured composite. In this regard, graphene was considered as the reinforcing agent of (W,Ti)C. (W,Ti)C-graphene composites that were sintered within 2 min using pulsed current activated heating under a pressure of 80 MPa. The rapid consolidation method allowed retention of the nano-scale microstructure by blocking the grain growth. The effect of graphene on the hardness and microstructure of the (W,Ti)C-graphene composite was studied using a Vickers hardness tester and FE-SEM. The grain size of (W,Ti)C was reduced remarkably by the addition of graphene. Furthermore, the hardness decreased and the fracture toughness improved with the addition of graphene.

SrAl2Si2O8 ceramic matrices for 90Sr immobilization obtained via spark plasma sintering-reactive synthesis

  • Papynov, E.K.;Belov, A.A.;Shichalin, O.O.;Buravlev, I. Yu;Azon, S.A.;Golub, A.V.;Gerasimenko, A.V.;Parotkina, Yu. А.;Zavjalov, A.P.;Tananaev, I.G.;Sergienko, V.I.
    • Nuclear Engineering and Technology
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    • v.53 no.7
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    • pp.2289-2294
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    • 2021
  • In the present study, an original spark plasma sintering-reactive synthesis (SPS-RS) method for minerallike ceramic materials based on SrAl2Si2O8 feldspar-like skeleton structure was used for the first time, promising solid-state matrices for reliable immobilization of high-energy 90Sr. The method is based on the "in-situ" reaction of a mixture of SrO, Al2O3 and SiO2 oxides when heated by a unipolar pulsed current under compacting pressure. The phase and elemental composition structure were studied. The dynamics of the consolidation of the reaction mixture of oxides was studied in the range of 900-1200 ℃. The study found the temperature of the high-speed (minutes) SPS-RS formation of single-phase SrAl2Si2O8 composition ceramic in the absence of intermediate reaction products with a relative density of up to 99.2% and compressive strength up to 145 MPa and a strontium leaching rate of 10-4g/cm2·day.

Properties and Fabrication of 5Cu0.6Fe0.4-Al2O3 Composite by High Frequency Induction Heated Sintering (고주파유도가열 소결에 의한 5Cu0.6Fe0.4-Al2O3 복합재료제조 및 기계적 성질)

  • Lee, Dong-Mok;Song, Jun-Young;Park, Na-Ra;Shon, In-Jin
    • Korean Journal of Metals and Materials
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    • v.47 no.11
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    • pp.754-758
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    • 2009
  • Dense $5Cu_{0.6}Fe_{0.4}-Al_{2}O_{3}$ composite was consolidated from mechanically synthesized powders by high frequency induction heating method within 2 min. Consolidation was accomplished under the combined effects of a induced current and mechanical pressure. Dense $5Cu_{0.6}Fe_{0.4}-Al_{2}O_{3}$ with relative density of up to 95% was produced under simultaneous application of a 80 MPa pressure and the pulsed current. Fracture toughness and hardness of the composite are $7.6MPa{\cdot}m^{1/2}$ and $844kg/mm^{2}$ respectively.