• Title/Summary/Keyword: Pulping time

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Kraft Pulping Characteristics by Bio-pretreatment with White-rot Fungus (백색부후균 생물 전처리에 의한 Kraft Pulp화 특성)

  • Kang, Kyu-Young;Jo, Byoung-Muk;Oh, Jung-Soo
    • Journal of the Korean Wood Science and Technology
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    • v.29 no.4
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    • pp.103-110
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    • 2001
  • Bio-kraft pulping of Populus alba${\times}$glandulosa pretreated with white-rot fungus, Phanerochaete chrysosporium KCCM 34740, was investigated The biopulping efficiency was evalued based on fungal pretreatment time and properties of bio-kraft pulp (pulp yield, freeness, WRY, kappa number and brightness) in comparison to the controls. Pretreatment of poplar wood chips with Phanerochaete chrysosporium KCCM 34740 for 10days resulted in a some increase in screened yield (by 2%). According to increase of fungal incubation time, decrease in freeness (CSF) and increase in WRY were observed And bio-kraft pulping also led to improvement of physical properties of handsheet. As a result of bio-beating effect, we expect the saving of chemicals in kraft cooking process and energy consumption in beating process.

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Sugar Extraction by Pretreatment and Soda Pulping From Cattail (Typha latifolia L.) (1) Extraction of Sugar (부들의 전처리를 통한 당의 추출과 소다펄프화에 관한 연구 (1) 당 추출)

  • Lee, Sung-Eun;Kim, Wan-Jung;Son, Mi-Kyung;Seo, Yung-Bum
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.42 no.2
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    • pp.88-94
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    • 2010
  • Cattail (Typha L.) was used as a raw material for producing both bio-ethanol and pulp for papermaking at the same time. Pretreatments of cattail stems and leaves with acid ($H_2SO_4$) and alkali (NaOH) in three different addition levels were studied before soda pulping. The acid pretreatment gave reducing sugar of 15.2% of initial weight, but alkali pretreatment close to 1%. Soda pulping of the pretreated cattail gave 3% reduction in pulp yield and less bonding properties in paper; however, refining of the pulp from the pretreated cattail with alkali restored their fiber bondings up to that of the pulp from no-pretreated cattail at equivalent freeness.

A Comparative Study on Green Liquor Pre-Pulping Extraction of Mixed Hardwood Chips (혼합 하드우드 칩으로부터 녹액(Green Liqour)선-펄핑추출 공정에 관한 연구)

  • Um, Byung-Hwan
    • Korean Chemical Engineering Research
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    • v.51 no.5
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    • pp.561-567
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    • 2013
  • Mixed hardwood chips were pre-pulping extracted with green liquor prior to kraft pulping in order to recover hemicelluloses for use as biofuels. This green liquor solution containing mainly sodium sulfide and sodium carbonate was applied at different alkali charges (expressed as $Na_2O$) of 0, 1, 3, and 5% on dry wood weight. The extractions were performed at $160^{\circ}C$ for residence times ranging from about 1-2 h to determine the effect of extraction severity on composition of the pre-pulping extract. The severity of hemicellulose extraction time and green liquor charge controls the concentration of acetic acid and monosaccharide sugars available for downstream processing, the accumulation of degradation products such as organic acids and furans in the extract. As the alkali charge was increased, the amount of acetate side chains on the hemicelluloses and the dissolved lignin in the extract increased but the carbohydrate and sugars in the extract decreased appreciably. Hot water extraction (0% alkali addition) released the greatest amount of carbohydrates, up to 29.80 g/L measured as component sugars, but resulted in the greatest decrease in pulp yield. Meanwhile, pre-pulping extraction with 3% green liquor increased the pulp yield while greatly reducing the component sugars to 7.08 g/L. Fundamental data obtained in this study will allow selection of optimum hemicellulose extraction conditions for integrating the extraction operation into the Kraft pulping process.

Studies on the Characteristics and Resources of Fiber of Arrowroots(Part 2) - Sheet surface characteristics and pulping of Arrowroots - (칡뿌리 섬유의 특성 및 섬유 자원화에 관한 연구(제 2보) - 칡뿌리 섬유의 펄프화 및 쉬트 표면 특성 -)

  • Jo, Hyun-Jin;Yoon, Seung-Lak;Hwang, Byung-Ho
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.43 no.2
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    • pp.31-39
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    • 2011
  • The applicability of arrowroots as materials for paper manufacture was investigated by evaluating the characteristics of arrowroots pulping and pulps, and the surface characteristics of paper made of arrowroots. The results is as follows. The yield of grounded pulp, alkaline pulp, grounded bleach pulp, and alkaline bleach pulp are 98.0%, 37.7%, 84.8%, and 32.5%, respectively. The extraction components in arrowroot's fibers was shown high in 1%-NaOH extraction. The amount of holocellulose and lignin were largely decreased, but a slight decrease was shown in the bleaching processes. Many shivers were shown in the grounded fibers. The amount of shivers was decreased and the single fibers were increased during the process of bleaching. The alkaline pulp and the alkaline bleach pulp showed high in the beating time and freeness than the grounded pulp and grounded bleach pulp. The conditions of sheet surface according to beating time is effected largely by the conditions of original pulp.

Studies on the Pollution-Free Pulping by Nitric Acid - Nitric Acid Pulping of Alkali-Pretreated Wood - (질산(窒酸)을 이용한 무공해(無公害)펄프 제조(製造)에 관한 연구(硏究) - 알카리 전처리재(前處理材)의 질산(窒酸)펄프화에 관하여 -)

  • Cho, Nam Seok
    • Journal of Korean Society of Forest Science
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    • v.61 no.1
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    • pp.27-36
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    • 1983
  • This study was performed to get the basic information on nitric acid pulping of beech wood. In order to reduce the consumption of nitric acid, alkali pretreated woods were applied to a nitric acid pulping process. It consisted of nitric acid treatment to a high residual lignin content and the subsequent delignification with alkali, required far less chemical than the single stage method. At the first stage of nitric pulping, pulp yield descreased with increasing cooking time and 3 percent of nitric acid was more effective on the delignification of wood than 1 or 2 percent. Alkali pretreatment of wood improved significantly the rate of delignification, and 79 percent of the pretreated yield was good enough for excellent delignification. The dissolution of carbohydrate (mainly xylose) was increased with increasing cooking time, especially at the second stage. It would be considered that carbonyl groups introduced to polysaccharides in wood by nitric acid oxidation caused the degradation of carbohydrates.

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Evaluation of the Physical Properties of Kraft Pulps Made from Major Agricultural Byproducts (주요 농업부산물로 제조한 크라프트 펄프의 물리적 특성 평가)

  • Lee, Ji-Young;Lim, Gi-Baek;Kim, Sun-Young;Park, Jong-Hea;Kim, Chul-Hwan;Hur, Young-Jun;Kim, Young-Hoon;Kim, Yeon-Oh;Lee, Se-Ran
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.46 no.3
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    • pp.50-57
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    • 2014
  • In this study, we investigated the physical properties of kraft pulps made from rice husk, peanut husk and garlic stems. These agricultural byproducts were collected individually, and then various pulps were manufactured from them by controlling active alkali, sulfidity, reaction time and the liquor ratio in the kraft pulping process in order to analyze the applicability of these agricultural byproducts as raw materials for kraft pulps. After kraft pulping, we measured yield, flake content, fiber length, fiber width and freeness of pulps, and the fiber shapes of the pulps were observed by using an optical microscope. When the higher active alkali, longer reaction time and lower liquor ratio were applied in kraft pulping process, reject content decreased and fiber yield increased. The pulp from garlic stems had the longest fiber length and that from rice husk showed the highest intial freeness. All of the pulps from agricultural byproducts showed higher initial freeness, shorter fiber length and the similar fiber width compared to OCC, BCTMP and hardwood BKP. The fibers of the pulps made from agricultural byproducts showed a similar shape to those of commercial pulps. It was concluded that these agricultural byproducts had a potential as raw materials to produce an alternative pulp to the commercial pulps.

Soda-Anthraquinone Pulping and Chlorine Dioxide Bleaching Properties from Moso Bamboo (Phyllostachys pubescens) (맹종죽(Phyllostachys pubescens)의 소다 안트라퀴논 펄핑 특성 및 이산화염소 표백 특성)

  • Lee, Kyu-seong;Song, Woo-Yong;Shin, Soo-Jeong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.48 no.2
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    • pp.13-19
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    • 2016
  • Moso Bamboo was investigated as the a raw material for pulp and paper industry. Soda-Anthraquinone (Soda-AQ) pulping, elemental chlorine free bleaching was applied. Yield of soda or soda-AQ pulp was 29.3-31.7% with Kappa number 33.0-22.8 with different cooking time or anthraquinone addition at 20% active alkali. In soda or soda-AQ pulping, 81-86% of xylan was removed, which was the main reason for lower pulp yield than hardwood species. Average fiber length of Moso Bamboo soda-AQ pulp was 1.36 mm with $15.5{\mu}m$ fiber width. Soda-AQ pulp from Moso Bamboo (P-3, lowest Kappa pulp) was bleached with 5.5-6.5% of chlorine dioxide charge as D0ED1 bleaching sequence. In 3-stages ECF bleaching, final brightness of 85.3% ISO was achieved with total chlorine dioxide 6.5%.

Study on the Mechanical Extraction Properties of Tobacco Stem Biomass (담배 주맥 바이오매스의 압착추출특성 연구)

  • Sung, Yong-Joo;Han, Young-Lim;Rhee, Moon-Soo
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.40 no.2
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    • pp.65-72
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    • 2008
  • This work evaluated the extractability of tobacco stem biomass for the papermaking type Reconstituted Tobacco Sheet(RTS). The effects of the soaking conditions on the hydration of stem biomass and the effects of the hydrated state on the mechanical extraction were investigated. In order to simulate the mechanical expression process of a papermaking type RTS mill, for example, the screw press process, the novel mechanical pressing analyzer was developed for this study. The hydration of stem biomass by soaking process was greatly affected by the soaking time and the soaking temperature. The longer soaking time and the higher soaking temperature resulted in the higher hydrated stem biomass. Since the higher hydrated stem had more combined water in the inner structure and resulted in the more flexible structure, the higher hydrated stem leaded to the more compressed filter cake and the higher water contents in the filter cake after the mechanical pressing. The pilot pulping experiments showed the difference in hydration and extractability between burley and bright tobacco stem. The bulkier structure of the burley stem resulted in the faster hydration by pilot pulping and leaded to the larger reduction in water soluble components. And the hydration process showed the major influence on the separation efficiency of water soluble components.

Application Evaluation of Physical and Strength Properties of Paperboard by Kraft Pulp Mixing Made from Agricultural Byproducts (농업부산물 크라프트펄프의 혼합에 따른 판지의 물성변화)

  • Lee, Ji-Young;Lim, Gi-Baek;Kim, Sun-Young;Park, Jong-Hye;Kim, Eun-Hea;Sung, Yong Joo;Heo, Young-Jun;Kim, Young-Hun;Kim, Youn-Ho;Lee, Se-Ran
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.46 no.5
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    • pp.43-50
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    • 2014
  • The cultivation of agricultural crops results in the generation of agricultural byproducts. Researchers have reported that these materials can be useful in a variety of applications. However, over 50% of them are currently discarded because of the lack of specific technologies in industrial applications. Therefore, effective and specific applications must be developed in order to manufacture high-quality materials using discarded lignocellulosic resources. In this study, we determined the possibility of using kraft pulp from major agricultural byproducts as a raw material for the manufacture of paperboard. Rice husks, peanut husks, and garlic stems were obtained and used to prepare many kinds of kraft pulps by controlling the active alkali, sulfidity, reaction time, and liquor ratio. After the production of these kraft pulps, handsheets were manufactured by mixing them with KOCC. After preconditioning, the physical properties and strengths of the handsheets were measured according to the TAPPI test methods. The shapes, lengths, and widths of the pulp fibers varied according to the type of agricultural byproduct and the kraft pulping conditions. Rice husk and garlic stem pulps manufactured under mild pulping conditions resulted in handsheets of higher bulk than other pulps. Garlic stem pulps manufactured under mild pulping conditions were stronger than rice husk pulps and peanut husk pulps.

Studies on Disintegration of Korean Old Corrugated Container(KOCC) Using a Pilot Screen (파일롯 스크린을 활용한 KOCC 해리 효율 연구)

  • Lee, Tai Ju;Nam, Yun Seok;Sim, Jae Min;Ryu, Jeong Yong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.48 no.3
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    • pp.14-22
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    • 2016
  • Pulping is a stage that can change fibrous raw materials into pumpable slurry. Recovered paper can be defibrated to individual fibers by shear stress generated by rotation of a rotor and water. Disintegration of recovered paper is more complicated than that of chemical pulp. When disintegration of recovered paper is poor, screening and cleaning efficiency will be worse and properties of paper will also be deteriorated. Therefore, pulping is an important treatment for improvement of availability of recovered paper and process runnability. In this study, degrees of disintegration of KOCC obtained from a linerboard mill was analyzed with a pilot-scale screen. Flake removal of KOCC slurry was performed by a pilot screen. Simple pumping action gave a positive effect on disintegration of KOCC. After pumping for 10 minutes, paper strength increased without the change of water retention value and fibrillation of KOCC slurry. This phenomena can be explained by modification of hornified surface of KOCC fibers by shear stress generated by pumping. Consequently, disintegration efficiency of KOCC can be enhanced by control of retention time at pulper or an agitation power at chests of papermaking process.