• 제목/요약/키워드: Pulping consistency

검색결과 9건 처리시간 0.028초

강도 개선을 위한 분급된 OCC펄프의 고농도 펄핑 처리 기술 (High Consistency Pulping Treatment of Fractionated OCC Pulp for Improving Strength)

  • 허용대;이상길;이학래;윤혜정
    • 펄프종이기술
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    • 제37권4호통권112호
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    • pp.18-25
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    • 2005
  • The mechanical strength is the prime requisite for linerboard and corrugating mediums. Repeatedly recycled OCC fibers show less suitable property for papermaking mostly due to hornification and reduced fiber length. To overcome these problems many researches including fractionation, enzymatic treatment, and chemical or mechanical treatments of fibers have been carried out. In this study, the effect of mechanical treatment by high consistency pulping on the characteristics of recycled fibers as well as mechanical properties of sheets were investigated. Results on the strength properties of handsheets made of recycled fibers that were treated to same freeness level by beating and high consistency pulping, respectively, showed that beating treatment was more efficient in improving strength. Drainage and recycling potential of the fibers treated by high consistency pulping, however, were expected to be superior to beating because fines content and fiber length didn't change significantly.

도시 폐휴지의 질산 펄프제조와 펄프폐액의 입상 비료화 기술개발(I) -폐골판지 상자(OCC)의 질산 펄프제조 조건- (Nitric-Acid Pulping of Municipal Wastepapers and its Spent-Liquor Utilization for Fertilizers(I) -Study on the Nitric-Acid Pulping Conditions of OCC Pulp-)

  • 임기표;위승곤;김창래;양정훈
    • 펄프종이기술
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    • 제32권4호
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    • pp.74-80
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    • 2000
  • A series of studies on nitric-acid pulping of municipal recycled waste papers were carried out to substitute the bleached chemical pulp imported for producing printing paper as well as to use its solidified spent-liquor as fertilizer. The first experiment was carried out to find the optimum treatment conditions such as pulp consistency, nitric acid charge and temperature in $HNO_3$-alkali pulping process. The results obtained were as follows: 1. Some selective delignification of OCC pulp was conducted by $HNO_3$-alkali process. The higher the temperature and concentration of nitric acid, the lower the pulp yield and kappa number of treated pulp. while its brightness was increased. 2. The higher consistency required the stronger mixing in case of more than 5% pulp. 3. In the laboratory, the suitable $HNO_3$-treating condition seemed to be less than 6% consistency, lower than 500% $HNO_3$charge on pulp and lower than $100^{\circ}C$ in cooking temperature. 4. The spent liquor with 1.77% N-content seemed to be slow-release nitrogen fertilizer suitable for agriculture.

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폐 일회용 기저귀의 유용 성분 회수를 위한 해리조건 연구 (Studies on the Pulping Conditions of Separating Useful Components from Disposable Diaper Waste)

  • 이태주;최도침;남윤석;조준형;이호선;류정용
    • 펄프종이기술
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    • 제47권2호
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    • pp.1-8
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    • 2015
  • Disposable diaper has been used in order to handle urine and feces conveniently. At present the amount of disposable diaper waste increases gradually. Incineration and landfill have been the only ways to dispose of disposable diapers. However, if they are disposed by landfill, decomposition will take more than one hundred years. In addition, another way of dispose incineration has caused air pollution. Therefore, it is necessary to study recycling process for disposable diaper since plastic and wood fibers of diaper are useful materials to recycle. In this study, pulping condition of disposable diaper waste was studied in order to effectively separate the components. Recovery rates of plastic and fibers were analyzed under different pulping conditions. It was found that optimum pulping consistency was 5%, time was 60 minutes, temperature was $50^{\circ}C$, and cut size is $21cm{\times}21cm$. The recovery rate of plastic and fibers can be achieved above 70% under the optimum pulping condition.

펄프몰드 제조를 위한 미분류 신문폐지의 펄핑 공정 최적화 (제1보) - 실험용 고농도 펄퍼 이용 - (Optimization of Repulping Process of Unsorted ONP for Pulp Mold (I) - Laboratory high consistency pulper -)

  • 류정용;조병욱;김태근;박대식;신은주;송봉근
    • 펄프종이기술
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    • 제39권4호
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    • pp.38-44
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    • 2007
  • In order to utilize unsorted ONP, which contains leaflets (printed coated papers), to produce pulp mold, optimum conditions for a repulping process were investigated with a laboratory high consistency pulper. It was concluded that medium or high consistency pulping is necessary to accelerate the rate of deflaking of unsorted ONP. Considering flake content, fines content and pulping energy, the optimum conditions for the laboratory Helico pulper were 11% of repulping concentration and 3 min of repulping time. The repulping temperature shall be at least $30^{\circ}C$. Aging of paper slows down the rate of de flaking but in an actual pulp molding process its effect could be negligible.

상온보존팩과 냉장보존팩의 배합비율에 따른 재활용 특성 평가 (Evaluation of Recyclability at Varied Blending Ratios of Gable Top and Aseptic Brick Carton)

  • 서진호;이태주;이동진;이명구;류정용
    • 펄프종이기술
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    • 제47권6호
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    • pp.123-129
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    • 2015
  • There are two kinds of cartons for beverage packaging, one is aseptic brick (AB) type and the other is gable top (GT). In this study, AB and GT were used as a raw material of recycled paper to investigate the recyclability at their varied blending ratios. Fiber consistency at pulping decreased as the blending ratio of AB increased. As a result, a lot of fines were generated from AB and flakes from GT increased because shear force in pulper decreased. Bulk of handsheets was more than $2.0cm^3/g$, and ISO brightness decreased as the blending ratio of AB increased. The best condition to recycle beverage cartons is to discriminate each cartons separately because of differences in the composition. However, there are problems such as the limit of the collection system and social costs. Therefore, it is assumed that the blending ratios of AB should be adjusted at less than 20% for effective recycling of beverage cartons.

습식 펄프몰드 생산공정의 탈수성 향상을 위한 연구 (Improvement of Drainage at Wet Pulp Mold Process)

  • 성용주;류정용;김형진;김태근;송봉근
    • 펄프종이기술
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    • 제36권3호
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    • pp.52-59
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    • 2004
  • The greater Increase of the demand for environmental friendly materials especially for packaging industry leads to the larger interest in the reusable and recycable materials such as pulp mold. Although the pulp mold has great characteristics for packaging, some deficiency compared with other packaging material like EPS(Expandable Polystyrene) need to be overcome, for example, the relative higher cost. In this report, since the water drainage rate at the forming zone of a wet pulp mold process could have a great influence on the economical efficiency not only by increasing machine speed but also reducing the drying energy, the optimum ways for increasing drainage were investigated The mechanism of vacuum drainage In pulp mold forming was successfully evaluated by using RDA(Retention and Darinage Analyzer). Since the conditions of stock were greatly affected by the pulping time of low consistency pulper, the optimum pupling time was investigated with considerations of all stock preparation processes. The change of stock temperature and the addition of polyelectrolyte could improve the vacuum drainage rate. It was founded that the wire mesh types of mold former had a little influence on the retention because of the relatively mild vacuum drainage. However, the bigger size of dewatering hole showed better drainage rate and could reduce the plugging and con lamination of mold.

제지용(製紙用) 아스플룬드펄프 제조(製造)에 관한 연구(II) -일본 잎갈나무��의 알카리 전처리(前處理)와 아스플룬드 펄프의 과산화물(過酸化物) 표백(漂白)에서 셀룰로오스 안정제(安定劑)의 영향(影響)에 관하여- (Studies on the Asplund Pulping of Wood for Paper Pulp(II) -Effect of some cellulose stabilizers added to the alkaline chip-treatment and the peroxide bleaching on the quality of larchwood asplund pulps-)

  • 임기표
    • Journal of the Korean Wood Science and Technology
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    • 제9권3호
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    • pp.7-15
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    • 1981
  • 우리나라에 대량조림(大量造林)되어 있는 일본잎갈나무는 기계(機械)펄프의 수율(收率)과 백색도(白色度)가 낮아 펄프재(材)로 이용(利用)되지 못하고 있다. 일본잎갈나무의 펄프재(材) 자원화(資源化)와 해예동력(解穢動力) 절약(節約)을 위하여 제지용 Asplund 펄프제조(製造)에서 셀롤로오스 안정제(安定劑)로서 $MgSO_4$, $ZnSO_4$, $Al_2(SO_4)_3$, KI을 택하고 고농도(高濃度) 과산화수소표백(過酸化水素漂白)과 과초산표백(過酢酸漂白)에서 그의 효과(效果)를 조사(調査)하고, ��의 알카리전처리(前處理)와 셀룰로오스안정제(安定劑)를 첨가(添加)한 알카리 전처리가 Asplund 펄프의 기존과산화수소표백(旣存過酸化水素漂白)에 미치는 영향(影響)을 조사(調査)한 결과(結果) 다음과 같이 요약(要約)된다. 1. 0.5%의 셀룰로오스안정제(安定劑)는 염기(塩基)의 종류(種類)에 따라 PH가 다르고($MgSO_4$=PH 5.72, $ZnSO_4$=PH 4.95, $Al_2(SO_4)_3$=pH 2.85), PH에 따라 침전 PH 범위($MgSO_4$=PH6~13, $ZnSO_4$=PH5~12, $Al_2(SO_4)_3$=PH3~10)와 최대(最大)침전 PH($MgSO_4$=PH9~10, $ZnSO_4$=PH6~7, $Al_2(SO_4)_3$=PH3~4)가 달랐다. 2. 일본잎갈나무 Asplund펄프의 고온고농도(高溫高濃度) 과산화수소(過酸化水素) 및 과초산표백(過酢酸漂白)에서 유효(有效)한 셀룰로오스안정제(安定劑)로는 KI, $MgSO_4$, $ZnSO_4$였으나 그의 효과(效果)는 미미하였다. 3. ��의 알카리전처리는 무처리보다 기존과산화수소표백(過酸化水素漂白)에 효과적(效果的)이었으며, 펄프의 강도(强度)와 백색도(白色度)를 향상(向上)시켰으나 수율(收率)은 저하(低下)시켰다. 그러나 셀룰로오스안정제(安定劑) 첨가(添加)는 황산염(黃酸塩)으로 인한 PH저하(低下)를 초래하여 탄산(炭酸)소다 전처리수준(水準)이었으며 ��의 알카리전처리에 첨가(添加)한 셀룰로오스안정제중(安定劑中)에서 해섬후(解纖後)의 과산화수소표백(過酸化水素漂白)에 유효한(有效)한 ��은 $ZnSO_4$, $Al_2(SO_4)_3$와 KI였다. 4. 따라서 산화조건에 효과적(效果的)인 안정제(安定劑)는 KI, $MgSO_4$이나 환원조건에서는 착염(錯塩)인 Zn, Al 염(塩)과 KI가 효과적(效果的)인 것으로 생각된다.

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첨가제(添加劑) 알칼리 법(法)에 의한 일본 잎갈 나무의 펄프화(化) 특성(特性)에 관(關)한 연구(硏究) (Studies on the Pulping Characteristics of Larchwood (Larix leptolepis Gordon) by Alkaline Process with Additives)

  • 임기표;신동소
    • Journal of the Korean Wood Science and Technology
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    • 제7권2호
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    • pp.3-30
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    • 1979
  • 우리나라에서는 일본잎갈나무가 대량(大量) 조림(造林)되어 축적(蓄積)과 생장량(生長量)으로 보아 주요(主要)한 조림(造林) 수종(樹種)이나 각종(各種) 추출물(抽出物)과 활성(活性) phenol 성분(成分)이 많고 심재율(心材率)이 높아 펄프화(化)에서 수율저하(收率低下)와 표백곤란(漂白困難)이 초래(招來)되어 펄프원료(原料)로서의 이용(利用)이 기피(忌避)되고 있다. 따라서 일본잎갈나무의 화학(化學)펄프 원료화(原料化)의 제고(提高)로서 펄프수율(收率) 향상(向上)과 표백성(漂白性) 개선(改善)을 위하여 셀룰로오스보호제를 첨가(添加)한 소다펄프화(化) 특성(特性)을 구명(究明)하였다. 증해(蒸解)는 최고온도(最高溫度) 170$^{\circ}C$까지 90분간(分間) 가열(加熱)하고 90분간(分間) 유지(維持)하는 일정조건(一定條件)으로 황화도(黃化度) 25%, 활성(活性)알칼리 18%의 크라프트법(法)으로 일본잎갈나무의 수령별(樹齡別) 펄프화(化) 특성(特性)을 구명(究明)하고, 18%활성(活性) 알칼리의 소다증해(蒸解)에 첨가제로 2.5% $MgSO_4$, 2.5% $ZnSO_4$, 2.5% $Al_2(SO_4)_3$, 2.5% KI, 2.5% hydroquinone, 2.5% ethylene diamine 또는 0.1~1.0% anthraquinone를 가(加)하여 15년생(年生) 일본잎갈나무의 변재(邊材)와 심재별(心材別) 소다펄프화(化) 특성(特性)을 구명(究明)한 후(後), 0.5% anthraquinone과 18% 활성(活性)알칼리로 증해(蒸解)된 펄프를 3%, 6%, 9% NaOH를 투입(投入)한 30%의 고농도(高農度)펄프를 상압(常壓) 산소표백(酸素漂白)하고, 이산화염소(二酸化鹽素)의 DED로 계속표백(繼續漂白)한 결과(結果) 다음과 같은 결론(結論)을 얻었다. 1. 일본잎갈나무의 수령별(樹齡別) 크라프트펄프는 수령간(樹齡間)에 펄프의 정선수율(精選收率)은 차(差)가 없으나, 수령(樹齡)이 증가함에 따라 펄프의 총수율(總收率)은 감소(減少)하고 비인열도(比引裂度)는 증가하였으며, 목재(木材)의 심재율(心材率), 용적밀도(容積密度) 수(數), 섬유장(纖維長) 및 온수추출물(溫水抽出物)도 증가하는 경향(傾向)을 나타냈다. 2. 일본잎갈나무의 변재(邊材)와 심재별(心材別) 소다증해(蒸解)에 셀룰로오스 보호제로 첨가(添加)된 7종(種)의 첨가제들은 변재(邊材)와 심재(心材)펄프화(化)에 대한 영향(影響)이 대체로 소다법(法)보다 증가되었으나 크라프트법(法)에 미치지 못하고, 크라프트펄프법(法)에 가까운 첨가제는 펄프수율(收率)에서 KI $MgSO_4$, anthraquinone이며, 특(特)히 다른 첨가제의 25분(分) 1이 첨가(添加)된 anthraquinone은 펄프의 정선수율(精選收率)과 KappaNo. 및 비파열도(比破裂度)에서 다른 첨가제보다 효과적이었다. 3. anthraquinone첨가량(添加量)에 따른 변재(邊材)와 심재별(心材別) 소다펄프의 품질(品質)은 변재(邊材)와 심재(心材) 모두 첨가량(添加量)이 많을수록 탈(脫)리그닌도(度)와 펄프수율(收率)이 높으나 활성(活性)알칼리가 낮으면 정선수율(精選收率)도 낮았으며 활성(活性)알칼리 17%의 소다 증해액(蒸解液)에 0.5% anthraquinone을 첨가(添加)한 조건(條件)에서는 크라프트펄프보다 비교적(比較的) 양호(良好)한 펄프가 얻어졌다. 4. 일반화(一般化)된 CEDED표백중(漂白中) 염소화(鹽素化)와 알칼리 추출단계(抽出段階) 대신(代身)에 30%의 고농도(高濃度)펄프에 상압(常壓) 산소표백(酸素漂白)한 ODED표백(漂白)은 산소단계(酸素段階)에서 변재(邊材)와 심재(心材)펄프 모두 NaOH투입량(投入量)이 증가될수록 백색도(白色度)와 비인열도(比引裂度)가 향상(向上)되나 펄프수율(收率)과 Kapa No.는 감소(減少)되었으며, NaOH 투입량(投入量)이 높을수록 펄프품질(品質)은 CEDED 표백(漂白)과 유사(類似)하나 펄프수율(收率)이 떨어졌다. 5. 따라서 본(本) 실험(實驗)에서는 펄프수율(收率) 향상(向上)을 위해서는 원료(原料)에서 심재율(心材率)이 낮은 수령(樹齡)의 경우가 펄프재(材)로 적당(適當)하고, 0.5% anthraquinone을 첨가(添加)한 활성(活性)알카리 18%의 소다증해(蒸解)하는 것이 적당(適當)하며 폐수중(廢水中)의 염소화합물(鹽素化合物)을 감소(減少)시키기 위하여서는 펄프농도(濃度) 30%이상(以上)의 고농도(高濃度)에서 상압(常壓) 산소(酸素)로 표백후(漂白後) 이산화(二酸化) 염소(鹽素)로 DED 표백(漂白)하면 일본잎갈나무의 크라프트법(法)보다 비교적(比較的) 우수(優秀)한 펄프를 얻을 수 있다.

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