• 한국가스학회지
• /
• 제16권3호
• /
• pp.16-21
• /
• 2012

본 연구에서는 70MPa의 충전압력을 갖는 110L 수소연료 저장탱크에 대한 강도안전성을 FEM으로 해석하였다. 6061-T6 알루미늄 라이너의 외벽면에는 Toray의 T800-24K와 T700-12K, 그리고 Mitsubishi Ray의 MR60H-24P 탄소섬유를 사용하여 와인딩한 복합소재 연료탱크의 강도안전성을 미국의 DOT-CFFC와 KS의 안전규격으로 고찰하였다. 70MPa용 수소가스탱크의 응력강도에 대한 FEM 해석결과에 의하면, 거의 유사한 소재특성을 갖는 Toray의 T800-24K와 Mitsubishi Ray의 MR60H-24P는 70MPa의 수소연료 저장탱크를 제조하는데 사용해도 안전한 것으로 나타났다. 반면에, Toray의 T700-12K는 70MPa의 충전압력을 갖는 복합소재 저장탱크를 제조하기에는 강도안전성을 보장할 수 없으므로 60MPa 이하의 수소연료 복합소재탱크 제조를 권장한다.

• 한국표면공학회지
• /
• 제45권5호
• /
• pp.181-187
• /
• 2012

The Friction Stir Welding (FSW) has mainly been used for making butt joints in Al alloys. The development of Friction Stir Lap Welding (FSLW) would expand the number of applications. In this study, microstructures and mechanical properties of FSLW in A5052 alloy were investigated under varying rotating speed and probe length. Investigating the characteristics as FSLWed conditions were as below ; Failure Maximum load by shear fracture was increased proportional to the width of joint area, which was increased by input heat, stirring intensity in the case of 2.3 mm probe length. Tensile fracture occurred, and maximum load was determined due to side worm hole of joint area and softening of microstructure in the case of 3.0 mm probe length. In the case of 3.7 mm probe length, material hook and bottom worm hole were appeared at the end interface of joint area. The most sound FSLW condition with no defects was 3.0 mm probe length and 1500 rpm-100 mm/min. No defects were showed in 1500 rpm-100 mm/min and 1800 rpm-100 mm/min, but Vickers microhardness distribution in TMAZ/HAZ which was fracture zone was lower in 1800 rpm-100 mm/min than in 1500 rpm-100 mm/min. In this condition highest tensile strength, 215 MPa (allowable rate 78% of joint efficient) was obtained.

• 한국결정성장학회지
• /
• 제30권1호
• /
• pp.1-6
• /
• 2020

본 연구에서는 패턴화된 사파이어 기판 위에 HVPE(Hydride Vapor Phase Epitaxy System) 법에 의해 50 nm 두께의 AlN thin film을 증착한 뒤, 에피층 구조가 MO CVD에서 성장되었다. AlN 버퍼층 박막의 표면형상이 SEM, AFM에 의해서, 에피층 구조의 GaN 박막의 결정성은 X-선 rocking curve에 의해 분석되었다. 패턴화된 사파이어 기판 위에 증착된 GaN 박막은, 사파이어 기판 위에 증착된 GaN 박막의 경우보다 XRD 피크 세기가 다소 높은 결과를 나타냈다. AFM 표면 형상에서 사파이어 기판 위에 AlN 박막이 증착된 경우, GaN 에피층 박막의 p-side 쪽의 v-pit 밀도가 상대적으로 낮았으며, 결함밀도가 낮게 관찰되었다. 또한, AlN 버퍼층이 증착된 에피층 구조는 AlN 박막이 없는 에피층의 광출력에 비해 높은 값을 나타냈다.

• 한국진공학회:학술대회논문집
• /
• 한국진공학회 2014년도 제46회 동계 정기학술대회 초록집
• /
• pp.278.1-278.1
• /
• 2014

Organic materials have been explored as the gate dielectric layers in thin film transistors (TFTs) of backplane devices for flexible display because of their inherent mechanical flexibility. However, those materials possess some disadvantages like low dielectric constant and thermal resistance, which might lead to high power consumption and instability. On the other hand, inorganic gate dielectrics show high dielectric constant despite their brittle property. In order to maintain advantages of both materials, it is essential to develop the alternative materials. In this work, we manufactured nanocomposite gate dielectrics composed of organic material and inorganic nanoparticle and integrated them into organic TFTs. For synthesis of nanocomposite gate dielectrics, polyimide (PI) was explored as the organic materials due to its superior thermal stability. Candidate nanoprticles (NPs) of halfnium oxide, titanium oxide and aluminium oxide were considered. In order to realize NP concentration dependent electrical characteristics, furthermore, we have synthesized the different types of nanocomposite gate dielectrics with varying ratio of each inorganic NPs. To analyze gate dielectric properties like the capacitance, metal-Insulator-metal (MIM) structures were prepared together with organic TFTs. The output and transfer characteristics of organic TFTs were monitored by using the semiconductor parameter analyzer (HP4145B), and capacitance and leakage current of MIM structures were measured by the LCR meter (B1500, Agilent). Effects of mechanical cyclic bending of 200,000 times and thermally heating at $400^{\circ}C$ for 1 hour were investigated to analyze mechanical and thermal stability of nanocomposite gate dielectrics. The results will be discussed in detail.

• 한국표면공학회지
• /
• 제48권6호
• /
• pp.297-302
• /
• 2015

Nanocrystalline diamond(NCD) coated aluminium plates were prepared and applied as heat sinks for LED modules. NCD films were deposited on 1 mm thick Al plates for times of 2 - 10 h in a microwave plasma chemical vapor deposition reactor. Deposition parameters were the microwave power of 1.2 kW, the working pressure of 90 Torr, the $CH_4/Ar$ gas ratio of 2/200 sccm. In order to enhance diamond nucleation, DC bias voltage of -90 V was applied to the substrate during deposition without external heating. NCD film was identified by X-ray diffraction and Raman spectroscopy. The Al plates with about 300 nm thick NCD film were attached to LED modules and thermal analysis was carried out using Thermal Transient Tester (T3ster) in a still air box. Thermal resistance of the module with NCD/Al plate was 3.88 K/W while that with Al plate was 5.55 K/W. The smaller the thermal resistance, the better the heat emission. From structure function analysis, the differences between junction and ambient temperatures were $12.1^{\circ}C$ for NCD/Al plate and $15.5^{\circ}C$ for Al plate. The hot spot size of infrared images was larger on NCD/Al than Al plate for a given period of LED operation. In conclusion, NCD coated Al plate exhibited better thermal spreading performance than conventional Al heat sink.

• 한국의류산업학회지
• /
• 제18권4호
• /
• pp.531-539
• /
• 2016

Charcoal dyed fabrics have been widely used in home textiles and functional clothing due to their anti-statics, antibacterial, deodorization, far infrared emitting and anion releasing. Soybean fiber were regenerated from soybean. Soybean fiber have biodegradable, microbiocidal, non-allergic, and anti-ageing properties. The purpose of this study is to investigate the dyeing characteristics of soybean fabric using charcoal as colorants. Soybean fabrics were dyed with charcoal solution according to concentration of charcoal, dyeing temperature, and dyeing time. To improve washing fastness and investigate mordanting condition, soybean fabric and dyed soybean fabric with charcoal were mordanted by mordanting agents such as $CH_3COOH$(acetic acid), NaCl(sodium chloride) and $AlK(SO_4)_2{\cdot}12H_2O$(Aluminium Potassium Sulfate). Dyeability and color characteristics of charcoal dyed soybean fabric were obtained by computer color matching and SEM morphology analysis. Particle size of charcoal and color fastness were also investigated. The results obtained were as follows; Mean average diameter of charcoal was $1.39{\mu}m$. The dyeability of soybean fabric using charcoal as colorants was increased gradually with increasing concentration of charcoal dyeing solution and saturated at about 8%(o.w.b.). The optimum dyeing temperature and dyeing time were $90{\sim}105^{\circ}C$ and 60~90 minutes respectively. The overall wash fastness at dyeing concentration 2~4%(o.w.b.) and 6~10%(o.w.b.) were 4 degree and 3-4 degree respectively. The fastness to washing according to mordanting method indicated good grade result as more than 4 degree in all conditions. On the other hand, the staining of adjacent fabrics, i.e. PET, Acryl, Wool, Acetate, Nylon and Cotton was found to be of grade 4 or 4-5 in all conditions.

• 한국정밀공학회지
• /
• 제15권8호
• /
• pp.17-25
• /
• 1998

Aluminum alloys have low density, relatively high strength and yield strength, good plasticity, good machinability, and high corrosion and acid resistance. Therefore, they are suitable for large containers for the food, chemical and other industries. Large containers are often bodies of revolution consisting of shell courses, stiffening rings, heads and other elements joined by annular welds. Larger containers have longer welds and require greater leak-tightness and higher weld mechanical properties. The LNG tank consists of aluminum plates with various sizes, so its construction should by divided by several sections. Moreover, each section has its own sub-section consisted of several aluminum plates. To guarantee the quality of huge LNG tank, therefore, the precise control of plate dimension should by urgently needed in conjunction with the appropriate selection of process parameters such as cutting speed, depth of cut, rotational speed and so on. In this paper, a manufacturing system was developed to implement automatic circular tracking in height direction and automatic circular interpolation in depth of cut direction. Also, the neural network based on the backpropagation algorithm was used to predict the cutting quality and motor load related with the life time of the developed system. It was revealed that the manufacturing system and the neural network could be effectively applied to the bevelling process and to predict the quality of machined area and the motor load.

• 마이크로전자및패키징학회지
• /
• 제22권1호
• /
• pp.63-67
• /
• 2015

본 연구에서는 대면적 나노 금속 격자형 편광 필름 제작에서 증착 두께에 따른 광 특성 연구를 수행하였다. 나노 금속 격자형 편광필름은 PET(Polyethylene phthalate)기판 위에 알루미늄 선 격자 구조로 구성된다. 본 연구에서는 대면적 편광필름 제작을 위한 증착공정을 통한 금속 격자 형성을 목표로 하였으며, 금속 격자형 편광 필름 제작에 있어 최적의 투과율과 소광비를 가지는 금속 박막 형성 조건을 도출하였다. 최적화 공정에 의해 나노 금속 격자형 편광필름은 140 nm 주기, 70 nm 선폭, 70 nm의 금속층 높이를 가지는 금속 격자 구조로 제작 되었다. 분석결과 600 nm 파장에서 80% 이상의 최고 투과율 및 $10^6$ 이상의 소광비를 가지는 나노 금속 격자 편광필름의 높은 광 특성을 확인하였다.

• 한국재료학회지
• /
• 제24권5호
• /
• pp.259-265
• /
• 2014

$ZrO_2$ films were coated on aluminum etching foil by the sol-gel method to apply $ZrO_2$ as a dielectric material in an aluminum(Al) electrolytic capacitor. $ZrO_2$ films annealed above $450^{\circ}C$ appeared to have a tetragonal structure. The withdrawal speed during dip-coating, and the annealing temperature, influenced crack-growth in the films. The $ZrO_2$ films annealed at $500^{\circ}C$ exhibited a dielectric constant of 33 at 1 kHz. Also, uniform $ZrO_2$ tunnels formed in Al etch-pits $1{\mu}m$ in diameter. However, $ZrO_2$ film of 100-200 nm thickness showed the withstanding voltage of 15 V, which was unsuitable for a high-voltage capacitor. In order to improve the withstanding voltage, $ZrO_2$-coated Al etching foils were anodized at 300 V. After being anodized, the $Al_2O_3$ film grew in the directions of both the Al-metal matrix and the $ZrO_2$ film, and the $ZrO_2$-coated Al foil showed a withstanding voltage of 300 V. However, the capacitance of the $ZrO_2$-coated Al foil exhibited only a small increase because the thickness of the $Al_2O_3$ film was 4-5 times thicker than that of $ZrO_2$ film.

• 한국가스학회지
• /
• 제19권5호
• /
• pp.41-46
• /
• 2015

알루미늄 6061-T6는 $Mg_2Si$와 ${\beta}-Al_5FeSi$로 구성되며, 피로 손상도가 증가하면 ${\beta}-Al_5FeSi$주변에서 기공이 발생하고 성장하는 것으로 알려져 있다. 본 연구에서는 우선 알루미늄 6061-T6 시편에 대한 SEM 촬영을 통해 이러한 현상을 확인하였다. 이후, 피로 손상도에 따라 이 시편의 전위댐핑 (dislocation damping), 정합변형률 (coherency strain), 및 기공 (void)이 감쇠계수와 비선형인자에 미치는 영향을 실험적으로 관찰하였다. 그 결과 비선형인자는 피로 손상도가 증가에 따라 증가하다가 피로수명 75% 이후에서는 감소하는 것을 확인하였다. 이는 전위댐핑과 정합변형률이 증가할수록 비선형인자는 증가하지만, 기공이 증가하면 초음파의 산란이 커져 비선형인자가 감소하는 것으로 해석할 수 있다. 따라서, 피로에 따라 조직변화가 복잡하게 나타나는 재료의 열화 평가에 있어서는 비선형인자를 주의하여 활용하여야 한다는 결론을 얻었다.