• 한국주조공학회지
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• 제28권2호
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• pp.74-78
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• 2008

An integrated riser heating equipment has been developed to control shrinkage defects originated from casting of a marine propeller. The integrated riser heating equipment is composed of up/down moving parts, heating power source parts and an integrated controller. Heat capacity putting into the riser was calculated quantitatively on the base of a heat transfer analysis, which consisted of the establishment of heating model and the theoretical analysis for heat transfer. The riser heating equipment was evaluated through arc heating and electro-slag heating method. With the results, the arc type heating method was selected by considering high thermal efficiency, inexpensive cost, and convenient workship. This equipment improves the quality of a propeller casting and the poor working environment.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1996년도 추계학술대회 논문집
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• pp.841-845
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• 1996

Reverse engineering enables a fast creation of CAD model from an existing part without any technical drawing or digital data. This method of data acquisition is necessary in several industrial applications when the modification of an existing product design has to be performed and verified afterwards. In this paper, the surface of an existing ship propeller was measured by a tactile measuring system and the acquired point data of the surface were used for modeling of a solid model in CAD system. By using LOM and casting processes, an aluminum propeller for functional test was manufactured and then its accuracy was measured by a laser scanner and compared with the origin릴 CAD data. As the results show, the use of LOM as a rapid prototyping process and casting as a secondary process delivers a functional prototype propeller which can be used for test purposes.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2012년도 추계학술대회 논문집
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• pp.543-544
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• 2012

• 대한기계학회논문집A
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• 제40권1호
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• pp.121-128
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• 2016

본 연구는 선박용 프로펠러 주물 생산을 위한 후란주형 설계 및 가공 시스템을 개발하였다. 대형 선박용 프로펠러는 시멘트 혹은 후란 소재로 상형 및 하형 주형을 제작하고, 주조를 통해 소재를 제작한다. 이후 주물소재에 대한 일련의 기계가공 및 사상을 거쳐 제품을 완성한다. 기존 후란주형은 수작업을 통한 조형을 통해 제작되므로 세부 공정이 많아질뿐더러, 상당한 소재여유가 존재함으로써 기계가공 및 사상 공수가 증가한다. 이에 따라 후란주형의 제작 정밀도를 향상하고, 생산과정의 표준화 및 생산성 향상을 위해 설계 소프트웨어 및 6축 로봇을 이용한 후란주형 제작 시스템을 개발하였다.

• 한국산학기술학회논문지
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• 제13권8호
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• pp.3334-3338
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• 2012

본 연구는 프로펠러 주조시 사용되는 지그를 개선하기 위하여 수행된 것으로, 주조시 주형을 지지하는 강관 지그에 발생하는 응력을 실험적, 해석적인 방법을 사용하여 평가한 결과 주형의 높이방향 변형을 방지하기 위하여 사용된 수직 지그는 작용하는 응력수준이 낮고 주형 상부 지지대에 추가적으로 하중을 가하고 있기 때문에 주형에 적용할 필요가 없다. 또한 주형의 회전을 방지하기 위하여 수평방향으로 설치한 측면 강관 지그도 작용하는 응력수준이 낮아 부착할 필요가 없으며, 주형 모서리 부분에 설치한 강관 지그는 압축력이 크게 작용하는 상부 주형 강관 지그를 제외하고 하부 주형에 설치된 강관 지그는 적용할 필요가 없다는 것을 알 수 있다.

• 수산해양기술연구
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• 제46권4호
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• pp.476-486
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• 2010

Fishing efficiency of a trawl vessel can be enhanced by increasing the swept area per unit time, which can be attained either by increasing the mouth size of the net, or by increasing the towing speed. To improve fishing and fuel efficiency of trawl vessels targeting fishes of greater mobility, in which the towing speed is more critical in determining fishing efficiency, we conducted a series of model tests to evaluate the performance of the newly-designed nozzle propeller before installing it in a trawl vessel to verify its towing speed and fuel efficiency in the sea. By conducting further model tests in the experimental basin, we redesigned the propeller of stern trawler to improve the resistance and propulsion performance. Through actual fishing operations, we evaluated the improvement in fuel and fishing efficiency by installing the new nozzle propeller. The trawling speed increased by 0.6kts at the same engine power (RPM), while the engine margin increased by more than 20%. The increased towing speed by installing the redesigned propeller is expected to enhance fishing performance through increasing the number of hauling- and casting operations per unit times, while shortening the towing duration. Analysis of the Catch-Per-Unit-Effort (CPUE) data indicated that the mean CPUE of trawl fishery increased from 3.04kg/m in year 2007 to 6.15kg/m in year 2008, confirming enhanced fishing efficiency by adopting the redesigned propeller.

• 한국주조공학회지
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• 제38권2호
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• pp.41-47
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• 2018

In a numerical study, equations relating the mechanical properties and cooling rate in a casting process have been applied to an AC4CH cast aluminum alloy. Good agreement was found between the measured and predicted material properties. Step-shaped steel blocks were made to comprise a casting mold with a Y-shaped cavity. Thermometers were inserted into each step of the mold to investigate temperature changes. The microstructure and mechanical properties, such as hardness and tensile stress were measured for each cut of piece. The correlation between the cooling rate and SDAS was found by curved fitting. Moreover, both the solidification time and the temperature were simulated using a commercial package, ZCast. The simulation results for yield strength, tensile strength, elongation, and hardness were compared with experimental results. Using the estimated K and n values, the hardness values of a ship propeller were simulated, and the results were similar to those obtained for actual castings.

• 수산해양기술연구
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• 제32권1호
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• pp.7-15
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• 1996

Full scale experiment was carried out in the southern sea of Korea to compare some important factors tested in the model experiment. The results obtained can be summarized as follows ; 1. The changing aspect of mouth performance of the full scale net was almost coincided with the results obtained by the model experiment. The vertical opening(H) and the opening area(S) can be expressed as a function of the towing velocity(V) as H=48.78. $e^0.38V$(unit: m, k't) S= 1,443 .$e^-0.25V$(unit: $m^2V$, k't) 2. The changing aspect of working depth of the full scale net was almost coincided with the results obtained by the model experiment. The depth(D) can be expressed as a function of the towing velocity(V) and the warp length(L) as D=92.49.$V^1.37$(unit: m, k't, L= 150m) D= 12.07+0.32. L (unit: m, V=2k't) [)= - 7.90+0.22 . L (unit: m, V=3k't) 3. Some problems were found to operate A - type full scale net by common bottom pair trawlers. The problems can be summarized as follows; (1) Entangling of wing and square head ropes while net casting.(2) Man power needed and time spent for net hauling by common bottom trawlers increased considerably.( 3) Tearing of nettings caused by over -load of tension and entangling of net pendant while net hauling. To solve these problems, the trawlers are favorable to be equipped with variable pitch propeller and llet drum. While the net is favorable to be constructed with trifurcated net pendant in stead of quadrifurcated net pendant used at present.