• 제목/요약/키워드: Progressive die

검색결과 120건 처리시간 0.024초

개선된 점진적 구조 최적화 기법을 이용한 콘크리트 구조물의 응력경로 탐색 (The Rearch of Stress Route for Concrete Structure using Advanced Progressive Optimization)

  • 김시환;윤성수;박진선;전정배
    • 한국농공학회논문집
    • /
    • 제53권6호
    • /
    • pp.153-163
    • /
    • 2011
  • This research describe improved algorithm that is able to decide terminal criterion of Evolutionary Structural Optimization (ESO), reducing load of calculation to search load path of concrete beam, and apply to agricultural facilities. The ESO method is that make to discrete structure, structural analyze each element stress through FEM. And repeat generation with next material condition to become for most suitable composing. Individual element introduces concept of zero stiffness, but zero stiffness decisions are gone to direction of exclusion. In this stduy, improve algorithm to be convergence by 'Rule of Alive or Die' in arrival because is most suitable. Also, existing terminal criterion lack consistency because that used depend on experience of researcher. This research procedure is fellowed. First, all modulus of elasticity assume a half of elasticity modulus of material, Second, structural analysis by FEM, Third, apply to the remove ratio and restoration ratio for the 'rule of alive or die'. Forth, reconstruct the element and material conditions. And repeat the first to forth process. The terminal time of evolutional procedure is the all elastic modulus of element changed to blank value or elasticity modulus value of original. Therefore, in this study, consist the algorithm for programming, and apply to the agricultural facilities with concrete.

밀리부품 성형해석을 통한 Micro-Former의 거동해석 (Structural analysis of the Micro-Former based on results from the forming analysis for milli components)

  • 윤종헌;허훈;김승수;최태훈;나경환
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2004년도 춘계학술대회 논문집
    • /
    • pp.118-121
    • /
    • 2004
  • Manufacturing process for milli components has recently gained researcher's focus with the increasing tendency toward highly integrated and micro-scaled parts for electronic devices. The milli-components cannot be formed by the conventional manufacturing process since the parts require higher dimensional accuracy than the conventional ones. In order to enhance the forming accuracy and productivity, various forming procedures proposed and studied by many researchers. In this paper, forming analysis of milli-components has been studied with a new micro-former. In modeling of progressive dies, multi-stage forming sequence has been analyzed with finite element analysis by LS-DYNA3D. The analysis proposes the sequential die and part shapes with the corresponding punch force and dimensional accuracy. The analysis also considers the effect of elastic dies on the dimensional accuracy of the formed parts. The analysis result demonstrates that the elastic analysis in the milli-forming process is indispensable fur accurate forming analysis. The analysis procedure in the paper will provide good information in design of a new micro-former and milli-component.

  • PDF

스위치박스 제조공정 개선과 핸들링 장치 개발 (Improvement of Switch Box Manufacturing Process and Development of Handling Mechanism)

  • 김세환;이은종;김현효;유정봉
    • 한국산학기술학회논문지
    • /
    • 제4권1호
    • /
    • pp.31-35
    • /
    • 2003
  • 스위치 박스는 건축물의 전선관용으로 사용되는 금속제 박스이다. 이 박스를 제조할 때는 프레스 5∼6대, 금형 5∼6 벌, 태핑머신 1대, 작업자 7∼8명이 요구된다. 그래서 제조원가의 상승, 근로자의 작업기피 현상이 문제점이다. 이 문제점을 해』하기 위하여 기존의 금형을 머디파이하고, 핸들링 장치를 개발함으로써 제조공정을 개선시키고자 하였다. 따라서 연구개발 결과 프레스 2대, 금형 2벌, 태핑머신 1대, 작업자 1명으로 단축시켜 생력화, 생인화, 원가절감. 수입대체 효과를 얻게 되었다.

  • PDF

밀리부품의 정밀도 향상을 위한 다단계 성형 및 금형 해석 (Multi-Stage Forming Analysis of a Milli-Component for Improvement of Forming Accuracy)

  • 윤종헌;허훈;김승수;나경환;박훈재;최태훈
    • 소성∙가공
    • /
    • 제13권5호
    • /
    • pp.429-434
    • /
    • 2004
  • Manufacturing process for milli components has recently gained researcher's focus with the increasing tendency toward highly integrated and micro-scaled parts for electronic devices. The milli-components need more precise manufacturing process than the conventional manufacturing process since the parts require higher dimensional accuracy than the conventional ones. In order to enhance the forming accuracy and productivity, various forming procedures proposed and studied by many researchers. In this paper, forming analysis of milli-components has been studied with a new micro-former. In modeling of progressive dies, multi-stage forming sequence has been analyzed with finite element analysis by LS-DYNA3D. The analysis proposes the sequential die and part shapes with the corresponding punch force and dimensional accuracy. The analysis also considers the effect of elastic dies on the dimensional accuracy of the formed parts. The analysis result demonstrates that the elastic analysis in the milli-forming process is indispensable for accurate forming analysis. The analysis procedure in the paper will provide good information in design of a new micro-former and milli-component

대형 고속프레스 플런저 구조와 동적 하사점 변위량에 대한 연구 (A study on the Large High Speed Press Plunger Structure and Dynamic Bottom Dead Center Displacement)

  • 김승수;윤재웅
    • Design & Manufacturing
    • /
    • 제16권4호
    • /
    • pp.40-45
    • /
    • 2022
  • The EV electric vehicle market is growing rapidly worldwide. An electric vehicle means a vehicle that uses energy charged through an electricity source as power. The precision of the press is important to mass-produce the drive motor, which is a key component of the electric vehicle. The size of the driving motor is increasing, and The size of the mold is also growing. In this study, the precision of large high-speed presses for mass production of driving motors was measured. A study was conducted on the measurement method of press and the analysis of measurement data. A drive motor is a component that transmits power by converting electrical energy into kinetic energy. EV driven motors have key material properties to improve efficiency. The material properties are the thickness of the material. As a method for improving performance, use a 0.2mm thin steel sheet. Mold is also becoming larger. As the mold grows, the size of the high-speed press for mass production of the driving motor is also increasing. Also, the precision of the press is the most important because it uses a thin iron plate material. So the importance of large press precision is being emphasized. In this study, the effect of large high-speed press structure on precision was verified

디젤 차량 플런저 부품의 스트립 레이아웃 설계에 관한 연구 (A Study on the strip layout design in the plunger parts of diesel vehicles)

  • 최계광;조윤호
    • 한국산학기술학회:학술대회논문집
    • /
    • 한국산학기술학회 2010년도 추계학술발표논문집 2부
    • /
    • pp.929-932
    • /
    • 2010
  • 플런저(Plunger)의 부품 용도는 점화 플러그와 조립 되는 부품으로 연료 분사장치에 적용하여 연료 효율이 약 15~20% 개선됨이 일본에서 검증되어 일본은 상용화 되었다. 국내에서는 개발단계로 처음에 냉간단조로 개발하였다가 원가 및 생산성 문제로 프로그레시브금형(Progressive Die)로 개발 하려는 단계이다. 디젤기관에 사용되며 기관의 출력을 조절하기 위해 플런저를 이용하여 연료의 토출량을 조절할 때 사용이 된다. 이에 본 논문에서는 디젤 차량에 장착되는 플런저를 냉간단조방식이 아닌 원가 및 생산성을 확보할 수 있는 프로그레시브 금형에 적용하여 양산할 수 있는 스트립 레이아웃을 개발하고자 하였다.

  • PDF

브라운관 전자총 전극 부품의 프로그래시브 금형 자동설계 시스템에 관한 연구 (A Study on the CAD System of Progressive Die for Electron Gun Element)

  • 박상봉
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1997년도 춘계학술대회 논문집
    • /
    • pp.703-707
    • /
    • 1997
  • DUe to the requirement of high precision and the complexity during the tool design for electron gun elements, it sometimes causes human-errors. Also, in the case of beginners, they have more trial and error than skilled engineers. To remove these problems and increase the productivity in the practice field, it need the deveiopment of CAD system for electron gun element tools. Through this study, a CAD system of electron gun element tools which is used by used by knowledge base system including expert's technology in the practics, has been developed. To developed this system, it has used C-language under HP-UNIX system and CIS customer language of the EXCESS CAD/CAM system. An application of this system will provide effective aids to the designer in this field.

  • PDF

노화(Aging)에 따른 생리학적 변화 (Physiological Changes with Aging)

  • 김선엽;이승주
    • The Journal of Korean Physical Therapy
    • /
    • 제5권1호
    • /
    • pp.79-87
    • /
    • 1993
  • The purpose of this literature review was to identify the physiological changes with aging. The results of this renew were to follows : We have seen a wide variety of such changes in the cells and in all organ systems. 1. At least 40 percent of people over 65 will die of cardiac disease, 15 percent of cerebrovascular disease, and possibly another 5 percent of other types of vascular impairment. 2. The increase rigidity of the thoracic wall and the decreased strength of the expiratory muscles decrease the propulsive effectiveness of the cough. 3. The density of capillaries per motor units is decreased. 4. Starting before age 40 in both sexes there is a shift from an increase in bone mass to a progressive decrease. 5. Histologic studies show a lim age-correlated decrease in the number of Pacini's. Merkel's, and Meissner's corpuscles.

  • PDF

하악 제1대구치 상실 시 인접 및 대합 치아들의 이동양상에 따른 교합력 변화: 스트레인게이지를 이용한 비교 연구 (Changes in occlusal force depending on the movement of the adjacent and opposing teeth after loss of lower first molar: comparative study by using a strain gauge)

  • 송명자;박지만;전윤식
    • 구강회복응용과학지
    • /
    • 제32권1호
    • /
    • pp.47-59
    • /
    • 2016
  • 목적: 하악 제1대구치 상실 시 인접 및 대합 치아들의 경사 및 정출 정도에 따른 교합력의 변화를 스트레인게이지를 이용하여 측정 및 비교하는 것이다. 연구 재료 및 방법: 인접 및 대합 치아들의 경사 및 정출이 심화되는 정도를 점진적으로 네 개의 다이에 표현 후, CAD/CAM 제작 맞춤형 다이 시스템을 통하여 주모형에 부착 및 교체 가능하도록 하였다. 치아에 스트레인게이지를 부착 후, 만능물성시험기로 저작력을 가하면서 상하악 치아의 교합력을 측정하였다. 통계처리는 독립표본 t검증과 일원배치 분산분석을 시행하였다(${\alpha}=.05$). 결과: 대구치 상실 후 치아이동에 따른 교합력의 양상은, 네 단계의 모형에 대한 교합력의 차이가 통계적으로 유의하였고, 감소 추세였다. 음식물 저작 시 인접 치아들의 이동에 따라 상악 제1, 2소구치, 하악 제2대구치에서 점차 교합력이 감소되었다. 음식물의 경도가 감소함에 따라 치아의 교합력이 점차적으로 감소하였다. 육포 저작 시 하악 제2대구치의 교합력이 가장 높게 측정되었다(P < 0.05). 결론: 하악 제1대구치가 상실되고 치아 이동이 일어나기 전에는 저작 시 치아가 상실되지 않았을 때에 비해 인접 및 대합 치아들의 교합력이 높은 반면, 치아 이동이 진행됨에 따라 교합력은 정량적으로 감소하였다.

22MnB5 / 탄소섬유 강화 플라스틱으로 제작된 단면 보강 하이브리드 적층판의 강도 보강에 관한 연구 (A study on strength reinforcement of one-sided reinforced hybrid laminates made of 22MnB5 and carbon fiber reinforced plastics)

  • 이환주;전용준;김동언
    • Design & Manufacturing
    • /
    • 제16권2호
    • /
    • pp.1-6
    • /
    • 2022
  • As environmental regulations are strengthened, automobile manufacturers continuously research lightweight structures based on carbon fiber reinforced plastic (CFRP). However, it is difficult to see the effect of strength reinforcement when using a single CFRP material. To improve this, a hybrid laminate in which CFRP is mixed with the existing body structural steel was proposed. In this paper, CFRP patch reinforcement is applied to each compression/tensile action surface of a 22MnB5 metal sheet, and it was evaluated through a 3-point bending experiment. Progressive failure was observed in similar deflection on bending deformation to each one-sided reinforced specimen. After progressive failure, the tensile reinforced specimen was confirmed to separate the damaged CFRP patch and 22MnB5 sheet from the center of the flexure. The compression reinforced specimen didn't separate that CFRP patch and 22MnB5, and the strength reinforcement behavior was confirmed. In the compression reinforced specimen, damaged CFRP patches were observed at the center of flexure during bending deformation. As a result of checking the specimen of the compression reinforcement specimen with an optical microscope, It is confirmed that the damaged CFRP patch and the reinforced CFRP patch overlapped, resulting in a concentrated load. Through the experimental results, the 22MnB5 strength reinforcement characteristics according to the reinforcement position of the CFRP patch were confirmed.