• 한국컴퓨터정보학회:학술대회논문집
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• 한국컴퓨터정보학회 2021년도 제64차 하계학술대회논문집 29권2호
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• pp.5-6
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• 2021

본 논문에서는 Semi-supervised Learning 방식의 이상감지 방법을 제안한다. 취득한 소음 데이터를 이미지화 시킨 후 Convolution AutoEncoder 학습 방법을 이용하여 모델을 학습한다. 고장 데이터와 정상 데이터 간의 데이터 불균형 문제가 대두되기 때문에 정상 데이터만을 활용한 이상감지는 실제 산업현장의 상황에 알맞게 사용할 수 있을 것이라 기대한다.

• Structural Engineering and Mechanics
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• 제88권6호
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• pp.569-581
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• 2023

This paper introduces a system to detect and diagnose anomalies in pumped storage hydropower plants. We collect data from various types of sensors, including those monitoring temperature, vibration, and power. The data are classified according to the operation modes (pump and turbine operation modes) and normalized to remove the influence of the external environment. To detect anomalies and diagnose their types, we adopt a multivariate normal distribution analysis by learning the distribution of the normal data. The feasibility of the proposed system is evaluated using actual monitoring data of a pumped storage hydropower plant. The proposed system can be used to implement condition monitoring systems for other plants through modifications.

• 한국항공우주학회지
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• 제47권9호
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• pp.665-677
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• 2019

미국은 총 수명주기 비용을 최소화하고 운용 가동률 향상을 위해 총 수명주기 체계관리(TLCSM, Total Life Cycle System Management)를 추진 중이다. 실천전략의 하나로 CBM+(Condition Based Maintenance +)를 새로운 무기체계에 적용할 것을 요구하고 있다. F-35 항공기는 개발단계에서부터 CBM+ 개념 하에서 PHM(건전성 예측 및 관리)을 적용하였다. 본 연구에서는 군수용 고정익 항공기 구성품 PHM 적용을 위하여 기술 동향, 국내 PHM 기술 수준 및 해외 기술발전 추세를 분석하였다. 또한, PHM 기술 요소를 분석하여 군수용 고정익 항공기 기술 요소 획득 로드맵 5단계를 구성하였다.

• 한국정보전자통신기술학회논문지
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• 제12권3호
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• pp.242-250
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• 2019

본 논문에서는 인공신경망(Artificial Neural Network) 모델 중, 시계열 데이터의 변환을 위한 모델인 Seq2Seq(Sequence to Sequence) 모델을 이용한 산업용 로봇 고장 예지 기술에 대하여 제안한다. 제안 방법은 고장 예지를 위한 추가적인 센서의 부착 없이 로봇 자체적으로 측정 가능한 관절 별 전류와 각도 값을 데이터로 사용하였고, 측정된 데이터를 모델이 학습할 수 있도록 전처리한 후, Seq2Seq 모델을 통해 전류를 각도로 변환하도록 지도 학습 하였다. 고장 진단을 위한 이상 정도(Abnormal degree)는 예측 각도와 실제 각도 간의 단위시간 동안의 RMSE(Root Mean Squared Error)를 사용하였다. 제안 방법의 성능평가는 로봇의 정상 및 결함 조건을 달리한 상태에서 측정한 테스트 데이터를 이용하여 수행되었고 이상 정도가 임계값 넘어가면 고장으로 분류하게 하여, 실험으로부터 96.67% 고장 진단 정확도를 보였다. 제안 방법은 별도의 추가적인 센서 없이 고장 예지 수행이 가능하다는 장점이 있으며, 로봇에 대한 깊은 전문지식을 요구하지 않으면서 수행할 수 있는 방법으로 높은 진단 성능과 효용성을 실험으로부터 확인하였다.

• 산업경영시스템학회지
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• 제45권3호
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• pp.18-30
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• 2022

Predicting remaining useful life (RUL) becomes significant to implement prognostics and health management of industrial systems. The relevant studies have contributed to creating RUL prediction models and validating their acceptable performance; however, they are confined to drive reasonable preventive maintenance strategies derived from and connected with such predictive models. This paper proposes a data-driven preventive maintenance method that predicts RUL of industrial systems and determines the optimal replacement time intervals to lead to cost minimization in preventive maintenance. The proposed method comprises: (1) generating RUL prediction models through learning historical process data by using machine learning techniques including random forest and extreme gradient boosting, and (2) applying the system failure time derived from the RUL prediction models to the Weibull distribution-based minimum-repair block replacement model for finding the cost-optimal block replacement time. The paper includes a case study to demonstrate the feasibility of the proposed method using an open dataset, wherein sensor data are generated and recorded from turbofan engine systems.

• 산업경영시스템학회지
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• 제46권2호
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• pp.168-175
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• 2023

In the era of the 4th Industrial Revolution, Logistic 4.0 using data-based technologies such as IoT, Bigdata, and AI is a keystone to logistics intelligence. In particular, the AI technology such as prognostics and health management for the maintenance of logistics facilities is being in the spotlight. In order to ensure the reliability of the facilities, Time-Based Maintenance (TBM) can be performed in every certain period of time, but this causes excessive maintenance costs and has limitations in preventing sudden failures and accidents. On the other hand, the predictive maintenance using AI fault diagnosis model can do not only overcome the limitation of TBM by automatically detecting abnormalities in logistics facilities, but also offer more advantages by predicting future failures and allowing proactive measures to ensure stable and reliable system management. In order to train and predict with AI machine learning model, data needs to be collected, processed, and analyzed. In this study, we have develop a system that utilizes an AI detection model that can detect abnormalities of logistics rotational equipment and diagnose their fault types. In the discussion, we will explain the entire experimental processes : experimental design, data collection procedure, signal processing methods, feature analysis methods, and the model development.

• 항공우주시스템공학회지
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• 제13권6호
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• pp.17-25
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• 2019

항공기 엔진의 고장예지 및 건전성 관리(PHM)는 고장 또는 수명한계 도달 전에 잔존 유효 수명을 예측하는 것이다. PHM 기술 중 예측모델을 확립하는 방법은 물리 기반과 데이터 기반 방법이 있다. 물리기반 방법은 적은 데이터로 정확한 예측이 가능하지만 확립된 손상 물리 모델이 적어서 적용에 한계가 있다. 본 연구는 따라서 데이터 기반 방법을 적용하였으며, 수명 예측을 위해서 신경회로망 알고리즘 중 Multi-layer Perceptron을 이용하였다. 이를 위해 미국 항공우주국(NASA)에서 개발한 C-MAPSS 코드로 생성된 가상 데이터 세트를 이용하여 신경회로망을 학습하였다. 학습된 신경회로망 모델은 테스트 세트에 적용한 후 잔존 유효 수명의 신뢰구간을 예측하고 실제 값을 통해 정확도를 검증하였다. 또한 본 연구에서 제시된 방법을 기존 문헌의 것과도 비교하였고 그 결과 비교적 양호한 정확도를 확인할 수 있었다.

• 한국신뢰성학회지:신뢰성응용연구
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• 제15권4호
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• pp.262-269
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• 2015

Accelerated degradation mechanism of the heat-resistant steel for high temperature plant was analysed in terms of microstructure and hardness. In order to simulate the microstructure of the steel actually used at $540^{\circ}C$ in the field, isothermal exposure was carried out at $630^{\circ}C$ up to 4,800 hours. The artificial degradation mechanism was comparatively verified to successfully simulate degradation of the long-time used field material. For the artificially degraded specimens, databases including size and aspect ratio of carbide, chemical composition (i.e., Cr/Mo ratio) of grain boundary carbide were built up. These degradation parameters were suggested as fingerprints for PHM (i.e., prognostics health management) of power plants.

• 대한임베디드공학회논문지
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• 제14권6호
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• pp.287-294
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• 2019

With the automation of production lines in the manufacturing industry, the importance of real-time fault diagnosis of facility is increasing. In this paper, we propose a fault diagnosis algorithm of LM (Linear Motion)-guide based on deep learning using vibration signals. Generally, in order to guarantee the performance of the deep learning, it is necessary to have a sufficient amount of data, but in a manufacturing industry, it is often difficult to obtain enough data due to physical and time constraints. To solve this problem, we propose a convolutional neural networks (CNN) model based on transfer learning. In addition, the spectrogram image is input to the CNN to reflect the frequency characteristic of the vibration signals with time. The performance of fault diagnosis according to various load condition and transfer learning method was compared and evaluated by experiments. The results showed that the proposed algorithm exhibited an excellent performance.

• Smart Structures and Systems
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• 제22권2호
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• pp.175-183
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• 2018

Time-series data often contain one of the most valuable pieces of information in many fields including manufacturing. Because time-series data are relatively cheap to acquire, they (e.g., vibration signals) have become a crucial part of big data even in manufacturing shop floors. Recently, deep-learning models have shown state-of-art performance for analyzing big data because of their sophisticated structures and considerable computational power. Traditional models for a machinery-monitoring system have highly relied on features selected by human experts. In addition, the representational power of such models fails as the data distribution becomes complicated. On the other hand, deep-learning models automatically select highly abstracted features during the optimization process, and their representational power is better than that of traditional neural network models. However, the applicability of deep-learning models to the field of prognostics and health management (PHM) has not been well investigated yet. This study integrates the "residual fitting" mechanism inherently embedded in the wavelet transform into the convolutional neural network deep-learning structure. As a result, the architecture combines a signal smoother and classification procedures into a single model. Validation results from rotor vibration data demonstrate that our model outperforms all other off-the-shelf feature-based models.