• 제목/요약/키워드: Production worker

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AutoMod를 활용한 작업배정에 관한 연구 (A Study on the Job Dispatching using AutoMod)

  • 김봉선;이승무;이석환
    • 대한안전경영과학회지
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    • 제9권6호
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    • pp.181-191
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    • 2007
  • The purpose of this paper is to develop an efficient production strategy with changing factors to influence the productivity. The factors would be the number of Multi-Function worker, the method of job dispatching, and lot size. A simulation model has been developed for this study. We used AutoMod simulation and the process activity was animated to follow the flow of process easily. The alternatives have been tested through the simulation model, and the various alternatives is proposed for the efficient production strategy. We hope that the system is applied to similar types of small and medium-sized enterprises to develop an efficient production strategy and to achieve the satisfactory result.

JIT-GT 혼합설비 배치에 관한 연구 (A Study of JIT-GT Composite Plant Layout)

  • 박진홍;양광모;조중현;강경식
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 2004년도 추계학술대회
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    • pp.47-51
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    • 2004
  • Facility layout for enterprise's competitive power strengthening and construction of offensive manufacture line and direction presentation for design of production management system that is new by operation improvement according to S company. In enterprise in JIT(Just in Time) system of leading persons affecting in productions among a lot of habitat factor analyze. It is that through equipment Layout among those factors enterprise my problem improve and serves enterprise's absolute ability cultivation. Even if it is JIT production main point that affect to apply the modular production to productive system among at equipment Layout, lot size, bottleneck session etc. worker's multi-function anger, change of demand factor and productive capacity add. 'S' Through enterprise's example, I wish to establish Korean medium and small enterprises' manufacturing industry style equipment Layout model by taken place effect interpretation.

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Design and Safety Performance Evaluation of the Riding Three-Wheeled Two-Row Soybean Reaper

  • Jun, Hyeon-Jong;Choi, Il-Su;Kang, Tae-Gyoung;Kim, Young-Keun;Lee, Sang-Hee;Kim, Sung-Woo;Choi, Yong;Choi, Duck-Kyu;Lee, Choung-Keun
    • Journal of Biosystems Engineering
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    • 제41권4호
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    • pp.288-293
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    • 2016
  • Purpose: The purpose of this study was to investigate the key factors in designing a three-wheeled two-row soybean reaper (riding type) that is suitable for soybean production, and ensure worker safety by proposing optimal work conditions for the prototype of the designed machine in relation to the slope of the road. Methods: A three-wheeled two-row soybean reaper (riding type) was designed and its prototype was fabricated based on the local soybean-production approach. This approach was considered to be closely related to the prototype-designing of the cutter and the wheel driving system of the reaper. Load distribution on the wheels of the prototype, its minimum turning radius, static lateral overturning angle, tilt angle during driving, and The working and rear overturning (back flip) angle were measured. Based on the gathered information, investigations were conducted regarding optimal work conditions for the prototype. The investigations took into account driving stability and worker safety. Results: The minimum ground clearance of the prototype was 0.5 m. The blade height of the prototype was adjusted such that the cutter was operated in line with the height of the ridges. The load distribution on the prototype's wheels was found to be 1 (front wheel: F): 1.35 (rear-left wheel: RL): 1.43 (rear-right wheel: RR). With the ratio of load distribution between the RL and RR wheels being 1: 1.05, the left-to-right lateral loads were found to be well-balanced. The minimum turning radius of the prototype was 2.0 m. Such a small turning radius was considered to be beneficial for cutting work on small-scale fields. The sliding of the prototype started at $25^{\circ}$, and its lateral overturning started at $39.3^{\circ}$. Further, the critical slope angle for the worker to drive the prototype in the direction of the contour line on an incline was found to be $12.8^{\circ}$, and the safe angle of slope for the cutting was measured to be less than $6^{\circ}$. The critical angle of slope that allowed for work was found to be $10^{\circ}$, at which point the prototype would overturn backward when given impact forces of 1,060 N on its front wheel. Conclusions: It was determined that farmers using the prototype would be able to work safely in most soybean production areas, provided that they complied with safe working conditions during driving and cutting.

생산직 근로자의 연령별 노후준비와 영향요인 (Factors Affecting the Preparation for Later Life According to Age in Production Workers)

  • 김현미;최연희
    • 한국직업건강간호학회지
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    • 제19권2호
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    • pp.117-127
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    • 2010
  • Purpose: The purpose of this study was to investigate the factors that influenced the preparation for later life of the age group of 30s, 40s, and 50s in production workers. Methods: The participants for this study were 320 men working in 2 workspaces of Ulsan city. The data was collected from May to July, 2010 using structured questionnaires. Chi-square, One way ANOVA, Duncan test, Pearson's Correlation Coefficient and multiple regression with the SPSS WIN 17.0 program were used to analyze the data. Results: There were statistically significant differences among 30s, 40s, and 50s workers regarding the preparation for later life, health promoting behavior, knowledge and attitude of cerebrocardiovascular (CVD) diseases. 50s workers were significantly more higher than 30s and 40s regarding the preparation for later life, health promoting behavior, cognition and attitude of CVD diseases. The model including variables related to the preparation for later life explained variance of 42.3% of 30s, 36.0% of 40s, and 28.5% of 50s workers. Finally, cognition of CVD diseases and social support were predictors in explaining the level of the preparation for later life among production workers. Conclusion: Based on the findings of the study, nursing interventions should be developed to improve the preparation for later life of production workers according to age differences.

COVID -19: Protection of Workers at the Workplace in Singapore

  • Ng, Wee Tong
    • Safety and Health at Work
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    • 제12권1호
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    • pp.133-135
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    • 2021
  • The COVID-19 pandemic has resulted in movement restrictions being instituted globally and the cessation of work at many workplaces. However, during this period, essential services such as healthcare, law enforcement, and critical production and supply chain operations have been required to continue to function. In Singapore, measures were put in place to protect the workers from infection at the workplace, as well as to preserve the operational capability of the essential service in a COVID-19 pandemic environment. This paper critically analyses the measures that were implemented and discusses the extension to broader general industry.

소규모 제조업체에 적용 가능한 웹 기반 생산모니터링 시스템 설계 및 구현 (Design and Implementation of web-based production monitoring system for small manufacturers)

  • 서준호;박구락;윤명섭
    • 한국융합학회논문지
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    • 제8권8호
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    • pp.89-94
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    • 2017
  • 본 논문은 작은 규모의 제조업체에서 효율적으로 사용할 수 있는 웹기반 생산모니터링 시스템의 구현에 대한 내용이다. 규모가 작은 기업, 특히 5인 이하 소기업은 생산성이 중요시 되어 효율적인 생산관리 시스템이 필요하다. 그렇지만 현실에선 관리자와 작업자는 구두로 작업지시와 생산보고를 하며 구성원 중 한명이라도 부재중일 때는 작업공정상 지연시간이 많이 늘어나게 된다. 작업공정상 소요시간이 늘어나게 되면 생산성에 문제가 생기게 되어 기업의 매출에 영향을 주게 된다. 이에 본 논문에서는 5인 이하의 소규모 제조업체에서 효율적으로 사용할 수 있는 웹기반 생산모니터링 시스템을 설계 및 구현을 하였다. 웹기반으로 브라우저만 있으면 작동하도록 구현하였고 현장 작업자의 편의성을 위한 UI를 적용하였다. 제안한 시스템을 5인 이하 자동차 부품 생산업체에 적용하여 시스템의 효과를 확인하였으며, 각각의 기업의 생산품에 맞게 약간의 수정만으로 더욱 많은 소기업에 경제적으로 적용할 수 있다는 장점을 가진다.

작업자의 안전과 작업 편리성 향상을 위한 영상처리 및 기계학습 기반 수신호 인식 협동로봇 제어 교육 매체 개발 (Development of Collaborative Robot Control Training Medium to Improve Worker Safety and Work Convenience Using Image Processing and Machine Learning-Based Hand Signal Recognition)

  • 정진혁;정훈;박경근;이기주;박희석;안채헌
    • 실천공학교육논문지
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    • 제14권3호
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    • pp.543-553
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    • 2022
  • 협동로봇은 4차 산업혁명에서 제시하고 있는 생산시스템 중 하나로 작업자의 정교한 손기술과 로봇의 단순 반복작업 능력을 조합하여 효율성을 극대화할 수 있는 시스템이다. 또한, 작업자와 로봇 간의 작업공간 공유에서 발생하는 안전문제의 해결과 함께 효율적인 인터페이스 방법 개발에 대한 연구가 지속적으로 진행되고 있다. 본 연구에서는 이를 위하여 작업자의 편리성과 집중도를 강화하기 위해 작업자의 수신호를 인식하여 로봇을 제어하는 방법을 제시하였으며 안전공간의 개념을 도입하여 작업자의 안전을 확보하였다. 이를 구현하기 위하여 로봇제어, PLC, 영상처리, 기계학습, ROS 등 다양한 기술을 사용하였다. 또한 이를 교육매체로 활용하기 위하여 제시된 기술들의 역할과 인터페이스 방법을 정의하여 제시하였다. 학습자들은 소개된 여러 기술들을 연계하여 시스템을 구축하고 조정하는 일을 수행한다. 따라서 현장에서 필요한 기술의 필요성을 인식시키고 이에 대한 심화 학습을 유도할 수 있는 큰 장점이 있다. 또한 문제를 제시한 뒤 스스로 문제를 해결하는 방법을 모색하는 형태로 진행해 자기 주도적으로 학습할 수 있도록 유도할 수 있다. 이를 통해 4차 산업혁명의 주요 기술들을 학습하고 다양한 문제에 대한 해결 능력을 향상시킬 수 있다.

Occupational Tasks Influencing Lung Function and Respiratory Symptoms Among Charcoal-Production Workers: A Time-Series Study

  • Pramchoo, Walaiporn;Geater, Alan F.;Jamulitrat, Silom;Geater, Sarayut L.;Tangtrakulwanich, Boonsin
    • Safety and Health at Work
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    • 제8권3호
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    • pp.250-257
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    • 2017
  • Background: Tasks involved in traditional charcoal production expose workers to various levels of charcoal dust and wood smoke. This study aimed to identify specific tasks influencing lung function and respiratory symptoms. Methods: Interviews, direct observation, and task/symptom checklists were used to collect data from 50 charcoal-production workers on 3 nonwork days followed by 11 workdays. The peak expiratory flow rate (PEFR) was measured four times per day. Results: The PEFR was reduced and the prevalence of respiratory symptoms increased over the first 6-7 workdays. The PEFR increased until evening on nonwork days but not on workdays. Loading the kiln and collecting charcoal from within the kiln markedly reduced the PEFR and increased the odds of respiratory symptoms. Conclusion: Tasks involving entry into the kiln were strongly associated with a short-term drop in the PEFR and the occurrence of respiratory symptoms, suggesting a need for the use of protective equipment and/or the operation of an effective kiln ventilation system.

A Mathematical Model for Converting Conveyor Assembly Line to Cellular Manufacturing

  • Kaku, Ikou;Gong, Jun;Tang, Jiafu;Yin, Yong
    • Industrial Engineering and Management Systems
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    • 제7권2호
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    • pp.160-170
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    • 2008
  • This paper proposes a mathematical model for converting conveyor assembly line to cellular manufacturing in complex production environments. Complex production environments refer to the situations with multi-products, variant demand, different batch sizes and the worker abilities varying with work stations and products respectively. The model proposed in this paper aims to determine (1) how many cells should be formatted; (2) how many workers should be assigned in each cell; (3) and how many workers should be rested in shortened conveyor line when a conveyor assembly line should be converted, in order to optimize system performances which are defined as the total throughput time and total labor power. We refer the model to a new production system. Such model can be used as an evaluation tool in the cases of (i) when a company wants to change its production system (usually a belt conveyor line) to a new one (including cell manufacturing); (ii) when a company wants to evaluate the performance of its converted system. Simulation experiments based on the data collected from the previous documents are used to estimate the marginal impact that each factor change has had on the estimated performance improvement resulting from the conversion.

RFID를 기반으로한 생산공정관리 시스템 (Production Control System Based on RFID)

  • 박인정
    • 한국인터넷방송통신학회논문지
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    • 제9권4호
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    • pp.25-31
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    • 2009
  • 본 연구는 제조업 분야의 생산공정관리 시스댐에 RFID를 적용하여, 투입된 인원과 생산 기계설비의 정확한 Cost Center 정보를 얻기 위한 RFID 리더기 응용기술 개발 및 데이터 전송장치에 관한 것이다. RFID Tag를 이용해 각 공정에 투입시 Tag를 RFID리더에서 체크하고 해당 공정을 마쳤을 때 다시 RFID리더에 자신의 Tag를 인식시킴으로써 공정별 투입된 시간을 정확히 산출, 자동으로 전송할 수 있도록 했다. 또한 그 동안 ERP시스탬이나 POP시스템에 누락되었던 생산기계설비의 워밍업 시간, 청소시간, 정전, 고장등의 시간을 계산하기 위해 각 공정별 생산기계설비에 고유한 RFID리더를 설치하고 기계설비도 하나의 객체로 인정하고 Tag를 발행하여 각각의 상황을 입력하는 터치스크린을 함께 설치해 기계설비의 정확한 Cost center 정보를 획득 할 수 있게 되었다.

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