• Title/Summary/Keyword: Production Scheduling

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Study on Dispatching with Quality Assurance (품질을 고려한 작업투입에 관한 연구)

  • Ko, Hyo-Heon;Kim, Jihyun;Baek, Jun-Geol;Kim, Sung-Shick
    • Journal of Korean Institute of Industrial Engineers
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    • v.34 no.1
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    • pp.108-121
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    • 2008
  • Dispatching rule for parallel machines with multi product is proposed in this paper, In current market,customer's request for higher quality is increasing, In accordance with such demand, manufacturers are focusingon improving the quality of the products. Such shift in production objective is risky. The possibility ofneglecting another important factor in customer satisfaction increases, namely due dates. From the aspect ofimproving quality, frequency of product assignment to limited number of high performance machines willincrease. This will lead to increased waiting time which can incur delays, In the case of due date orientedproduct dispatch, Products are assigned to machines without consideration for quality. Overall deterioration ofproduct quality is inevitable, In addition, Poor products will undergo rework process which can increase delays.The objective of this research is dispatching products to minimize due date delays while improving overallquality. Quality index is introduced to provide means of standardizing product quality. The index is used toassure predetermined quality level while minimizing product delays when dispatching products. Qualitystandardization method and dispatching algorithm is presented. And performance evaluation is performed withcomparison to various dispatching methods.

A Study on the Development of Multifunctional Sofa System Design for the Elderly Living Alone - Focused on the Physical and Mental Characteristics - (독거노인을 위한 다기능 시스템 소파 디자인 개발 - 신체적, 심리적 특성을 중심으로 -)

  • Kim, Myunghee;Kim, Hwikyung;Lee, Jonghee
    • Journal of the Korea Furniture Society
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    • v.28 no.1
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    • pp.16-26
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    • 2017
  • In today's aging society, stable residential environment is essential for the elderly living alone to be able to do activities of daily living without restrictions and cherish a satisfactory quality of life. We developed a safe and convenient multifunctional sofa by removing complex combinations and decomposing processes of the multifunctional transformable furniture, appropriate for the use by elderly living alone. We deduced the 4 main keywords and details related to the purpose of sofa by analyzing the users' physical and mental characteristics through literature review and by using 24-hour scheduling, interviews, and actual measurement. Finally, by applying this to furniture planning, we designed 4 different types of multifunctional sofa system. Production was done in cooperation with AND Co. for 2 weeks using materials, colors and adhesives selectively chosen with careful consideration of their effects on the physical, mental aspects of the user to give optimal comfortability.

Development of CPAM(Construction Process Analysis Model) based on Lean Construction Principles (린 건설 원리에 기초한 건설 생산 공정 분석 모델에 관한 연구)

  • Kim Chan Hun;Kim Chang Duk
    • Korean Journal of Construction Engineering and Management
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    • v.2 no.4 s.8
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    • pp.48-61
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    • 2001
  • This study aims at improving work reliability. It proposes a way to overcome the limitations of current scheduling methods by providing a new framework, CPAM(Construction Process Analysis Model) based on the lean principles. It suggests methods which improve work reliability and production effectiveness with variability control methods. Also it suggests methods which reduce inventories of materials and equipment and WIP(Work In Process) using two techniques; Lookahead Schedule and Weekly Work Plan. The contribution of this research also includes that it assumes planning as a process of reducing uncertainty and maximizing throughput, counter-posing plan reliability to resource redundancy as alternative strategies for managing in conditions of uncertain work flow.

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Modelling of On-Site Energy Consumption Profile in Construction Sites and a Case Study of Earth Moving

  • Yi, Kyoo-Jin
    • Journal of Construction Engineering and Project Management
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    • v.3 no.3
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    • pp.10-16
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    • 2013
  • The annual expenditure on diesel oil and heavy oil in the construction sector is the second largest among all industrial sectors. According to the greenhouse reduction scheme of Korean Government, construction sector targeted 7.1% reduction by 2020. Although this target is not higher than other industrial sectors, it is not easy to achieve the reduction target without radical advance in technology, which cannot be expected to happen soon, considering the conservative characteristics of construction industry. Most researches on environmental issues focus on the issues related to energy saving matters during material production stage or maintenance stage, such as heating and insulation, and few deal with the issues directly related to the energy use in the construction sites. This research regards the operation of equipment for the on-site construction processes as a system and attempts to model the energy use processes related to the activities in construction sites, and provides simulation results of earth excavation and hauling processes. The result of this research is expected to aid construction planners estimating the time-based patterns of energy use and assessing greenhouse gas emission and to help selecting more energy efficient alternatives at the planning stage.

Modelling Growth and Yield for Intensively Managed Forests

  • Burkhart, Harold E.
    • Journal of Forest and Environmental Science
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    • v.24 no.3
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    • pp.119-126
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    • 2008
  • Growth and yield prediction methods, ranging from whole-stand models to individual-tree models, have been developed for forest types managed for wood production. The resultant models are used for a host of purposes including inventory updating, management planning, evaluation of silvicultural alternatives, and harvest scheduling. Because of the large investment in developing growth and yield models for improved genotypes and silvicultural practices for loblolly pine (Pinus taeda) in the Southern United States, this region serves to illustrate approaches for modelling intensively managed forests. Analytical methods and computing power generally do not restrict development of reliable growth and yield models. However, long-term empirical observations on stand development, which are time consuming and expensive to obtain, often limit modelling efforts. Given that growth and yield models are used to project present volumes and to evaluate alternative treatment effects, data of both the inventory type and the experimental type are needed. Data for developing stand simulators for loblolly pine plantations have been obtained from a combination of permanent plots in operational forest stands and silvicultural experiments; these data collection efforts are described and summarized. Modelling is essential for integrating and synthesizing diverse information, identifying knowledge gaps, and making informed decisions. The questions being posed today are more complex than in the past, thus further accentuating the need for comprehensive models for stand development.

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Heuristic for Distribution Planning in Capacitated Multi-echelon Supply Chains (생산 능력 제한이 있는 다계층 공급사슬의 분배계획을 위한 발견적 기법)

  • Kwon, Ick-Hyun;Shin, Hyun-Joon;Kim, Sung-Shick
    • IE interfaces
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    • v.19 no.2
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    • pp.124-132
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    • 2006
  • The system under study is a single item, multi-echelon distribution system with a capacitated production facility. All the nodes at the downstream ends are demand-sites, i.e., ordered items are delivered to the customers from the node. Also any transshipment depots in the midstream can be demand-sites as well. For a given planning period, at each of demand-site, demand is forecasted and known. Our objective is to minimize the average system cost per period which is the sum of holding and backorder costs in the entire network. Due to the capacity restrictions, it is difficult to establish efficient distribution planning. To overcome such a difficulty and obtain a reasonable and better solution, we convert this problem into a single machine earliness and weighted tardiness scheduling. We propose a simple but cost-effective heuristic for this problem. The experimental results showed that the proposed heuristic obtained much better solutions compared with another approach.

A Probabilistic Filtering Technique for Improving the Efficiency of Local Search (국지적 탐색의 효율향상을 위한 확률적 여과 기법)

  • Kang, Byoung-Ho;Ryu, Kwang-Ryel
    • Journal of KIISE:Software and Applications
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    • v.34 no.3
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    • pp.246-254
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    • 2007
  • Local search algorithms start from a certain candidate solution and probe its neighborhood to find ones with improved quality. This paper proposes a method of probabilistically filtering out bad-looking neighbors based on a simple low-cost preliminary evaluation heuristics. The probabilistic filtering enables us to save time wasted on fully evaluating those solutions that will eventually be trashed, and thus improves the search efficiency by allowing us to spend more time on examining better looking solutions. Experiments with two large-scaled real-world problems, which are a traffic signal control problem in traffic network and a load balancing problem in production scheduling, have shown that the proposed method finds better quality solutions, given the same amount of CPU time.

Shipyard Spatial Scheduling Solution using Genetic Algorithms

  • Yoon Duck Young;Ranjan Varghese
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.11a
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    • pp.35-39
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    • 2004
  • In a shipyard, there exist various critical decision making components pertaining to various production hindrances. The most prominent one is best-fit spatial arrangement for the minimal spatial occupancy with better pick-ability for the erection of the ship in the dock. During the present research, a concept have been conceived to evade the gap between the identification oj inter-relationships among a set of blocks to be included on a pre-erection area, and a detailed graphical layout of their positions, is called an Optimal Block Relationship Diagram A research has been performed on generation of optimal (or near Optimal) that is, with minimal scrap area. An effort has been made in the generation of optimal (or near-optimal) Optimal Block Relationship Diagram with the Goldberg's Genetic Algorithms with a representation and a set of operators are 'trained' specifically for this application. The expected result to date predicts very good solutions to test problems involving innumerable different blocks to place. The suggested algorithm could accept input from an erection sequence generator program which assists the user in defining the nature and strength of the relationships among blocks, and could produce input suitable for use in a detailed layout stage.

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A framework of Plant Simulation for a Construction of a Digital Shipyard (디지털 조선소 구축을 위한 물류 모델 프레임워크)

  • Woo, Jong-Hun;Lee, Kwang-Kook;Jung, Ho-Rim;Kwon, Young-Dae;Shin, Jong-Gye
    • Journal of the Society of Naval Architects of Korea
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    • v.42 no.2 s.140
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    • pp.165-174
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    • 2005
  • Recently, world leading companies on manufacturing field are trying to adopt a PLM methodology, which is a new production paradigm, for a survival and strengthening the competitiveness. Some projects for a digital shipyard including a methodology of a digital simulation framework are going on by Seoul national university and Samsung heavy industry. A Database methodology for a scheduling data, an interfacing methodology for a simulation input and output, and a synchronized simulation related methodology are required for enhancing the value of the digital simulation for shipbuilding. In this paper, such a methodologies and a related case study for a fabrication factory and an assembly factory are presented.

Activity Segmentation and 3D-Visualization of Pusher-Loaded Earthmoving Operations from Position Data

  • Ahn, Sanghyung;Dunston, Phillip S.;Kandil, Amr;Martinez, Julio C.
    • International conference on construction engineering and project management
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    • 2015.10a
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    • pp.328-332
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    • 2015
  • By logging position data from GPS-equipped construction machines, we re-create daily activities as 3D animations to analyze performance and facilitate look-ahead scheduling. The 3D animation enables going back to any point in time and space to observe the activities as they took place. By segmenting data into a set of activities, it is possible to obtain actual measures of performance such as cycle times, production, speed profiles and idle times. The measures of performance can then be compared to those expected (e.g., theoretical speed profiles vs. observed profiles), and instances of significant difference can be flagged for further investigation. Idle times and queues that exceed prescribed thresholds can also be identified. In general, many of the traditional real-time performance analyses can be performed after the fact. Situations of interest can be identified automatically and the events in this manner enhances effective performance improvement in construction. The proposed research is explained and demonstrated using a real push-loaded earthmoving operation.

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