• IE interfaces
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• v.12 no.4
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• pp.586-594
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• 1999

This paper introduces a production scheduling system for the block assembly shop in a shipbuilding company. We are to make a schedule for the assembly shop and related subassembly production shop. The objectives of the scheduling system are balancing of the workload of the subassembly shops as well as the assembly shop. There are a number of technological and resource constraints including assembly space restriction which is most important and critical resource in the shop. It is very hard and time consuming to consider the two problems, the workload balancing and the spatial allocation problem, simultaneously, and hence, we analyze the two problems independently. The first problem has already been introduced(고시근, 1996), and the overall appearance of the system and the spatial allocation algorithm are presented in this paper.

• Management & Information Systems Review
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• v.34 no.2
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• pp.67-78
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• 2015

In this paper, we consider a scheduling problem of printed circuit board production process with setup cost depending job sequence. Given a set of PCBs, these are produced in single surface mounting device. The problem is to define job sequence with the objective of minimizing the total seutp cost. We propose a mathematical formulation and the problem is proven to be NP-hard. So, a meta heuristic based on genetic algorithm is developed.

• Journal of Korean Institute of Industrial Engineers
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• v.34 no.4
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• pp.414-424
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• 2008

Disassembly scheduling is the problem of determining the quantity and timing of disassembling used or end-of-life products while satisfying the demand of their parts or components over a given planning horizon. This paper considers the two-level disassembly structure that describes a direct relationship between the used product and its parts or components. To formulate the problem mathematically, we first suggest an integer programming model, and then reformulate it to a dynamic programming model after characterizing properties of optimal solutions. Based on the dynamic programming model, we develop a polynomial exact algorithm and illustrate it with an example problem.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 1990.04a
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• pp.195-208
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• 1990

Flexible Manufacturing System(FMS) is an integrated, computer controlled complex of automated material handling devices and numerically controlled machine tools that can simultaneously process medium-sized volumes of a variety of part types. This paper discusses planning problems that can be solved for efficient use of an FMS and present an integrated decision support system for FMS production planning and scheduling problems. FMSDS(Flexible Manufacturing Systems Decision Support System) consists of data handling modules, part selection module, loading module, load adjusting module, scheduling module and simulation module etc. This paper presents the solution methodology of each subproblems and integrated interfaces between subproblems using hierarchical approaches and loop controls considering the relationships between subproblems. A case study by this model is presented.

• Industrial Engineering and Management Systems
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• v.15 no.3
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• pp.206-214
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• 2016

This paper deals with the no-wait flow shop scheduling problem in order to minimize the total time to complete the schedule or makespan. It is introduced a constructive heuristic which builds the production schedule from job partial sequences by using an appropriate mechanism of insertion. An extensive computational experiment has been performed to evaluate the performance of proposed heuristic. Experimental results have clearly shown that the presented heuristic provides better solutions than those from the best heuristics existing.

• Journal of the Korea Institute of Building Construction
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• v.13 no.6
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• pp.565-578
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• 2013

Batch production is common in repetitive construction projects, and it is not unusual for different batch sizes to be used by contractors in one project. While several scheduling methods, such as the Linear Scheduling Method (LSM) and the Repetitive Scheduling Method (RSM) have been proposed and used, no mathematical method for repetitive construction projects has been developed, and it is difficult to consider different batch sizes with the existing methods. An original mathematical algorithm for scheduling repetitive projects with different batch sizes is proposed in this study. This algorithm is illustrated with assumptions of resource continuity and single path in a project and introduces new terms, control batch and critical batch. The algorithm logics and mathematical equations are validated by comparison with the outcomes from a graphical scheduling approach through a simple and practical hypothetic project. As a result, it is expected that the proposed algorithm can be easily adapted and extended to computer software for scheduling, and can be a starting point for research on batch size management in repetitive construction projects.

• Korean Journal of Computational Design and Engineering
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• v.15 no.1
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• pp.1-10
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• 2010

Recently, a shipyard is making every effort to efficiently manage equipments of resources such as a gantry crane, transporter, and so on. So far block lifting scheduling of a gantry crane has been manually performed by a manager of the shipyard, and thus it took much time to get scheduling results and moreover the quality of them was not optimal. To improve this, a block lifting scheduling system of the gantry crane using optimization techniques was developed in this study. First, a block lifting scheduling problem was mathematically formulated as a multi-objective optimization problem, considering the minimization of travel distance at an idle state and wire replacement during block lifting. Then, to solve the problem, a meta-heuristic optimization algorithm based on the genetic algorithm was proposed. To evaluate the efficiency and applicability of the developed system, it was applied to an actual block lifting scheduling problem of the shipyard. The result shows that blocks can be efficiently lifted by the gantry crane using the developed system, compared to manual scheduling by a manager.

• Journal of Electrical Engineering and Technology
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• v.11 no.5
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• pp.1063-1069
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• 2016

• Journal of Korean Society of Industrial and Systems Engineering
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• v.19 no.39
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• pp.27-36
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• 1996

The objective of this paper is to outline an integrated cellular manufacturing system (ICMS) which integrates process planning and scheduling in the cellular manufacturing environment. It combines design systems with manufacturing systems in batch production. Furthermore, it is developed to overcome the difficulties that exist in the current manufacturing practices.

• Korean Journal of Computational Design and Engineering
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• v.18 no.3
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• pp.211-223
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• 2013

Today's ever-increasingly competitive shipbuilding market makes it essential for a shipbuilding company to have more efficient production processes and higher productivity as well as better design ability to obtain its competitiveness. A well-established production execution schedule plays an indispensable role to achieve this goal. Most shipbuilding companies carry out an evaluation on their mid-term plan once it is established. However, no evaluation activity exists for a production execution schedule, because practically all the companies depend on the field workers for the production execution scheduling. In this study, a prototype of a ship production execution schedule evaluation system is developed based on the component based design (CBD) methodology. This system enables one to make a production execution schedule that reflects up-to-date shipyard situation and to validate whether the schedule is feasible or not by running a production simulation according to the schedule. Users can also make use of the system as a decision supporting tool that compares several different execution schedules and evaluates which one is the best execution schedule.