• Title/Summary/Keyword: Production Safety

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The Modeling of Collaborative Demand Planning in Steel & Iron Industry (철강산업에서의 협업적 수요계획 시스템 모델링)

  • 이창화;박상민;남호기;박영기
    • Proceedings of the Safety Management and Science Conference
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    • 2003.11a
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    • pp.151-160
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    • 2003
  • The company was focusing on production which was partial mission rather than acquiring the information of customer in intensive process industry. The company accepted loss which is from over-production, losing of opportunity. After changing to Web environment, supply chain is more complicated and need of customer is more various. As a result the company hard works on controlling production rates, production quantities in production area and gathering exact information which is about available resource and available quantities. Cooperated demand planning have to get decreasing of inventory, improving of customer service in supply chain management. Specially demand planning that considers allocation of capacity is executed in Iron-Industry. Demand planning must be classified by customer, region and supply position level.

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A study on development of the intelligent production status boards using Smart TV (스마트TV를 활용한 지능형 생산현황판 개발에 관한 연구)

  • Cho, Yong-Wook;Sim, Jin-Bum
    • Journal of the Korea Safety Management & Science
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    • v.14 no.3
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    • pp.277-282
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    • 2012
  • A Smart TV device is either a television set with integrated internet capabilities or a set-top box for television that offers more advanced computing ability and connectivity than a contemporary basic television set. In recent years, there has been a popularity rose up on Smart TV (Smart Television) usage at home. This paper present the intelligent production status boards using features and functions of smart TV in shop floor. With the proposed status boards, we can reduce installation and operating costs of the existing production status boards. In addition, This article present the system that can line monitoring without equipments as CC TV.

An Optimization Model for an Production-Distribution Planning with Consideration of a Transportation Time (운송시간을 고려한 생산-분배계획을 위한 최적화모델)

  • Lim, Seok-Jin;Jeong, Suk-Jae
    • Journal of the Korea Safety Management & Science
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    • v.10 no.1
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    • pp.139-144
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    • 2008
  • Recently, a multi-facility, multi-product and multi-period industrial production-distribution planning problem has been widely investigated in Supply Chain Management (SCM). One of the key issues in the current SCM research area involves reducing both production and distribution costs. We have developed an optimization model to tackle the above problems under the restricted conditions such as transportation time and a zero inventory. Computational experiments using commercial tool Ms-Excel Solver show that the real size problems we encountered can be solved in reasonable time. The model can be used to decide an appropriate production-distribution planning problem in SCM research area.

A Study on MES Construction for Automobile Plant in China (중국 자동차 공장의 MES 구축 연구)

  • Lee, Doo-Yong;Zhang, Jing-Lun;Jang, Jung-Hwan;Yoo, Sung-Hee;Lee, Chang-Ho
    • Journal of the Korea Safety Management & Science
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    • v.14 no.4
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    • pp.265-270
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    • 2012
  • This paper deals with the application and effects of MES for H automobile plant in China. There existed the production planning and the different work order in PL painting plant, but we can simultaneously prepare the painting parts and parts delivery and assembly according to painting color by introducing MES. We can respond the change of production planning and operate integratively the PL painting, parts storage and parts delivery and then we can results in reasonable logistics. We obtained the exact production information, correct work order, precise delivery order. We obtained not only the improvement of logistics but also the reduction of inventory.

The Way of Production Planning Using the Inventory Control Method, Responding the Demand Fluctuation (불안정한 주문 패턴의 수요에 대응하는 재고 관리 기법을 응용한 생산계획 수립 방법)

  • Bae, Byeong-Gan;Cho, Joong-Hyun;Kang, Kyung-Sik
    • Journal of the Korea Safety Management & Science
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    • v.9 no.3
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    • pp.119-125
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    • 2007
  • As competition in manufacturing enterprise is contested, the scope of safely production planning, manufacturing enterprise should ensure, has been reduced. The more upstream of SCM, the more reduction of scope of production planning. As a result, order fluctuation is more sharply contested. Through improving the logistics network, it is best way that the end user's demand information is conveyed to upstream of SCM, but it is difficult in fact. In this paper, it mention the way of robustic adjustment, in the suppliers' point of view, the end user's demand information is dammed up, as they postpone responding the customer's order as a possible. And it will show the result of appling the way, as a case study.

Production of Compost Using Organic wastes

  • Lee, Jang-Hoon;Jung, Joon-Oh;Kwon, Hyuk-Ku;Nam, Youn-Ku;Yun, Jung-Won
    • Proceedings of the Korean Environmental Health Society Conference
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    • 2005.06a
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    • pp.406-409
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    • 2005
  • Since 2003, Korean government has restricted landfill application of organic waste, which shares approximately 56% of total waste sludge from municipal and industrial wastewater treatment plants. In addition, enforcement of the ocean disposal prohibition law is effective from 2005. Organic sludge was composted for the purpose of converting to organic fertilizer. After moisture content was regulated with bulking agents aerobic treatment performed. When composting was conducted, commercial and activated microbe materials, identified from soil were seeded in sewage sludge. Carbon dioxide production was increased sharply after 24 hours. Temperature and pH of compost reached to $66.2^{\circ}C$ and 8. Heavy metals were lower than their regulatory limits, which enable it to utilize as organic fertilizer.

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A Study on Development of Simple System for Assessment of Uninsured Cost (비보험비용 산정을 위한 Simple System 개발에 관한 연구)

  • Lee, Jong-Bin;Lee, Tae-Yeong;Chang, Seong-Rok
    • Journal of the Korean Society of Safety
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    • v.26 no.4
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    • pp.96-101
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    • 2011
  • In previous studies, a system was developed for classifying items of uninsured cost and for generating factors and formulas by item for calculating accident loss costs. However, the loss cost of stopped production was not considered when the system was being developed. In addition, the system which was developed in previous studies had problems such as input error and data collection, owing to numerous input items. Therefore, this study developed a Revised system which considers the loss cost of stopped production, and a Simple system for improving the problems in input errors and data collection. In this study, unquantifiable factors were not considered. Further study that takes these factors into consideration is necessary.

Immuno-potentiating Activities of Enzymatic Hydrolysate of Japanese Mud Shrimp Upogebia major (쏙(Upogebia major) 효소가수분해물의 면역증강 효과)

  • Lee, Ji-Hyun;Yang, Ji-Eun;Song, Jae-Hee;Maeng, Sang-Hyun;Kim, So-Yeon;Yoon, Na-Young
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.51 no.2
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    • pp.135-141
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    • 2018
  • This study investigated the immuno-potentiating activities of Japanese mud shrimp Upogebia major. We examined the effects of enzymatic hydrolysate from U. major on the production of nitric oxide (NO) and prostaglandin $E_2$ ($PGE_2$) and on the expression of pro-inflammation cytokines including $TNF-{\alpha}$, IL-6 and $IL-1{\beta}$ in RAW 264.7 cells. The treatment of six enzymatic hydrolysates of U. major (alcalase, ${\alpha}$-chymotrypsin [${\alpha}-Chy$], trypsin, pepsin, neutrase, protamex) significantly increased the production of NO in RAW 264.7 cells, with ${\alpha}-Chy$ having the greatest effect. This hydrolysate was fractionated by two ultrafiltration membranes at 3 and 10 kDa to created three fractions (below 3 kDa, between 3 and 10 kDa, and above 10 kDa). Of these, the <3 kDa and >10 kDa fractions showed significant increases in NO production. These two fractions also induced $PGE_2$ production in RAW 264.7 cells and showed significant increases in the expression of all cytokines studied. These results suggest that enzymatic hydrolysate from U. major is a potentially useful food material with immune-potentiating effects.

Analysis of safety risk factors of fishermen on the Korean tuna purse seiner (우리나라 다랑어선망어선의 어선원 안전 위험요소 분석)

  • KIM, O-Tae;JO, Hyun-Su;CHANG, Ho-Young;LEE, Yoo-Won
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.58 no.3
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    • pp.251-261
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    • 2022
  • Tuna purse seine fishery (TPF) constitute more than 60% of distant water fishery production in Korea based on a statistic of 2018, and 28 ships from four different companies were under operation at the western and central Pacific Ocean. On this research, common risk factors during TPF were investigated via enumeration of five years Korean fisherman's insurance payment statement, followed by some counterplans to diminish the accident rate. The accident rate of TPF on the Pacific Ocean peaked by 43.0% in 2014 and constantly decreased to 23.0% until 2018, presenting an average of 33.6%. Meanwhile, the accident rate on the Indian Ocean reached the highest point 55.1% in 2014 and declined to 11.6% in 2016, having an average of 24.7%. The average accident rate of the Indian Ocean scored 8.9% lower than the rate of the Pacific Ocean, but no statistic significance was observed. Depending on the process of operation, 'casting or hauling of net' was the most frequent part that people received an injury (40.4%). When the accidents were classified by their types, 'falling down' was the most recurrent cause of the injuries (28.5%). At the point of severity, the worst injuries were induced by crush hazard. Considering aforementioned accident frequency and severity, all the factors on the accident type list were divided into three different groups including high risk, moderate risk, and common risk. This study is expected to contribute to the reduction of occupational accidents during the work of fishermen and establishment of a safety management system for distance water fishing vessels.

Study on a Layout Design Method for Leisure Ship Production Factories using a Heuristic Location-Allocation Algorithm

  • Lee, Dong-Kun;Jeong, Yong-Kuk;Shin, Jong-Gye
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.19 no.3
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    • pp.277-284
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    • 2013
  • To ensure that the production system of a factory is efficient, the factory layout design should consider the location and material flow plans of facilities, workshops, and storage areas. Highly productive factories need to have an optimized layout planning process, and a customized design methodology of the production system is a necessity for feasible layout planning. This paper presents a method for designing a layout module's size and shape and provides a heuristic location-allocation algorithm for the modules. The method is implemented and validated using a rich internet application-based platform. The layout design method is based on the leisure ship production process; this method can be used for designing the layout of a new factory or remodeling an existing factory and its production system. In contrast to existing layout methods, the inputs required for the proposed method, such as target products, production processes, and human-resource plans, are simple. This layout design method provides a useful solution for the initial stage of factory design.