• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.05a
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• pp.59-64
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• 2002

Recently the applications of high speed machining are increasing due to the need for high performance and high accuracy machining and machining for difficult-to-cut material. However, the high speed machining also accompanies some problems: the product quality can be degraded due to the tool wear and the product cast can go up due to frequent tool replacements. Therefore, it is necessary to develop a technique of quantitative tool wear measurement to determine the precise timing for tool replacement. In this respect, this study suggests a reliable technique far the reduction of error components by developing a system using a CCD camera and an exclusive jig to be able to precisely measure the size of tool wear in flat end mill for high speed machining.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.1307-1310
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• 2005

ATM is element that reliability, stability is important in relation with customer by financial agency used device. To embody high reliability and stability, reliability estimation technology development is important. When new product is developed, performance and reliability evaluation of product are essential element. In this paper, is treating contents on reliability estimation of stepping motor, BLDC motor and solenoid that is main driving source of note handling units.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 2000.10a
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• pp.157-160
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• 2000

This study is concerned with how to optimize the Input sequence of product models with sequence -dependent setup time in Mixed-Model Assembly Line (MMAL) using conveyor system. Usually MMAL consists of a number of stations linked by conveyor belt and each station has a work zone limited by upstream and downstream boundaries. To avoid improper interference between operators in the adjacent stations and excess of machine moving range, operators are forced to complete their operations within their predetermined work zone. In this study, our goal is to determine sequence of models for minimizing the total work unfinished within their work zone. A generalized formulation of the product sequencing problem in MMAL is presented and we developed an optimal procedure using Branch & Bound. Also we developed a heuristic procedure using local search.

• Transactions of Materials Processing
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• v.19 no.3
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• pp.179-184
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• 2010

The present study is focused on the deep drawability and product qualities of ultra thin beryllium copper sheet metal. The goal of this research is to investigate the limit drawing ratio in deep drawing of ultra thin beryllium copper metal. For the experiment, beryllium copper(C1720, $50{\mu}m$ in thickness) is used. Tensile test are also carried out to find out the material properties. Deep drawing experiments are carried out in Universal Testing Machine(UTM) to obtain limit drawing ratio. Deep drawing tests are carried out for various specimen sizes. Teflon film is used as a lubricant and constant blank holding force is imposed. Sheet thickness and surface hardness are measured along radial direction after deep drawing. Thickness is measured using optical microscope. For beryllium copper(C1720), the maximum LDR of 2.4 is obtained when the die shoulder radius is 20 or 30 times of sheet thickness.

• IE interfaces
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• v.12 no.3
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• pp.468-479
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• 1999

Lean production system can be defined as customer(product)-oriented production system with small lot size and flow-shop layout based on the JIT(Just-in-time) principles. In this paper, we introduce a case example of implementation of the Lean product ion system for manufacturing line of electronic component which has both machine processes and manual jobs. We also investigate the issues of implementing the Lean production system with the viewpoints of layout design scheme and JIT management rules. In the layout design, we propose the cell-line which has flow-shop layout with small lot size. In the management rules, the superior cell rule is applied in order to boost the needs of kaisen up. As the results of implementing the Lean production system, production lead time is decreased from 5 days to 1.5 days and also productivity and quality level arc surprisingly increased.

• Journal of Electrical Engineering and Technology
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• v.13 no.6
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• pp.2344-2353
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• 2018

A coupled recursive total least squares (CRTLS) algorithm is proposed for parameter estimation of permanent magnet synchronous machines (PMSMs). TLS considers the errors of both input variables and output ones, and thus achieves more accurate estimates than standard least squares method does. The proposed algorithm consists of two recursive total least squares (RTLS) algorithms for the d-axis subsystem and q-axis subsystem respectively. The incremental singular value decomposition (SVD) for the RTLS obtained by an approximate calculation with less computation. The performance of the CRTLS is demonstrated by simulation and experimental results.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.10a
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• pp.330-335
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• 2001

Characteristics of the present world market include demanding and sophisticated customers, requirement of high quality and innovative products, greater product diversity, increasing labour and products costs, availability of diverse alternatives to the customers and smaller batch sizes to satisfy a variety of customer profiles. To fulfil these characteristics, manufacturing companies need to be flexible adaptable, proactive and able to produce variety of products in short time at low cost. The aim of the study is to develop a computer-aided design system for water-gate on AutoCAD R2000 system. The developed system has been written in AutoCAD and VisualLISP with a personal computer, and is composed four modules which are the gate-lifter input module, guide-frame input module, and upgrade module. Based on knowledge-based rules, the system is designed by considering several factors, such as width and height of a water-gate, material, object of product and maximum depth of water.

• Journal of the Korean Society for Precision Engineering
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• v.19 no.12
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• pp.142-149
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• 2002

In this paper, the metal forming process is caused of rise of the unit cost of production in increase of the lead-time and cost because of manufacturing final product through a few the number of processes. Flow control complex forming is proposed to put into formulation in order to apply cold forging from conventional approximate similarity theory, and the forming loads of the real material(AISI 1008) can be calculated by put at the new similarity formula the load by plasticine model material experiment through hub clutch. In order to reduce lead-time and cost the technology is used to manufacture with lower die of this product. By the application synthetic resin as the raw material, it is have the merit such short lead-time, low cost, good surface finish etc., as compared with the machine work.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.05a
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• pp.759-762
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• 2000

In order to reduce lead-time and cost, recently the technology of Rapid Prototyping and Manufacturing (PR/M) has been used widely. So various RP/M methods have been developed and these systems commercialized several years ago. But we have carried out rapid product, such as sphere, by the milling process instead of RP system. in the case of sphere with three-dimensional shape. the machining method using conventional milling machine has resulted in some troubles because of its deformation and lack of stiffness which is due to usual work piece set up method. In this paper, the feasibility of milling process which is divided into two steps such as the-upper-and-1ower-face milling process using supporting material were investigated and suggested.

• Transactions of Materials Processing
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• v.16 no.1 s.91
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• pp.54-60
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• 2007

Optimum injection molding condition for a box mold was searched by the Response Surface Analysis(RSA) with the aid of process monitoring system(PMS). Process variables on the control panel of the injection molding machine such as barrel temperatures, screw speed profile, holding pressures, etc. cannot guarantee the uniformity of the material variables directly related with the state of the product in the mold cavity. In order to make sure the state of the resin in the cavity, pressures and temperatures in the cavity, runner and nozzle were monitored in the experiment with the PMS. To accomplish the consistency of the molding process, dependent variables such as the switchover point and holding time were searched with the PMS. With a proper objective function about deflection of the box-type product, the optimum injection molding condition was obtained.