• Title/Summary/Keyword: Product inspection system

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A study on Sub-contractor Product Assurance for development of Ka band Communication Payload System of COMS (통신해양기상위성 Ka 통신탑재체 개발 공동 및 용역 개발 참여기관 제품보증 연구)

  • Jeong, Cheol-Oh;Lee, Seung-Pal
    • Journal of Aerospace System Engineering
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    • v.3 no.1
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    • pp.6-11
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    • 2009
  • It is anticipated that quality assurance for the Ka band Communication Payload System(COPS) development program of the communication, Ocean & Meteorological Satellite(COMS) may be a core technical factor to be concerned in order to avoid any failure, and to assure its final performance during the mission lifetime in space. Those can be managed and verified and assessed by performing the Quality Assurance (QA) and risk management which helps to prevent and to reduce the critical fails. This paper introduces the Product Assurance (PA) system and procedures for controlling and monitoring sub-contractors which were participated in Ka band Communication Payload System (COPS) development. Also this paper shows Quality Assurance (QA) procedures and detailed their processes for assured the product performed by local companies from site survey for selecting companies to delivery of their equipment.

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The Study on the Failure Rate Sampling Plan Considering Cost (비용을 고려한 신뢰성 샘플링검사 설계에 관한 연구)

  • 조재립
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.23 no.59
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    • pp.97-103
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    • 2000
  • This study considers the design of life test sampling inspection plans by attributes for failure rate level qualification at selected confidence level. The lifetime distribution of products is assumed to be exponential. MIL-STD-690C and KS C 6032 standards provide this procedures. But these procedures have some questions to apply in the field. The cost of test and confidence level($1-{\beta}$ risk) are the problem between supplier and user. So, we suggest that the optimal life test sampling inspection plans using expected cost model considering product cost, capability, environmental test cost, etc.

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Quality Control System Based on Cbm in Injection Molding Product (CBM 기반의 사출품 품질 관리 시스템)

  • Park, Hong-Seok;Kim, Jong-Su
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.18 no.2
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    • pp.178-186
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    • 2009
  • Most of automotive plastic parts are injection molding products. Inspection of total product is impossible, because number of product to inspect is too many and various. Condition-based Monitoring was proposed to decrease cost and time for inspecting. In this research, a system that predicts quality of part at fabrication point of time, and confirms informations through the internet was developed. Cavity sensors were installed inside of mold, and gathered signals as measuring, and through this process Sensor-based Monitoring system can be observed manufacturing of a part. Monitoring system transmits signals to client through the internet, and finally developed system provides manufacturing informations and predictions of quality as web-based monitoring.

Inspection of the Knuckle Bracket Holes of a Shock-Absorber using Image Processing Method (영상처리를 이용한 쇽업서버 너클 브라켓 홀 검사 방법)

  • Jeong, Kyu-Won;Ahn, Kye-Un
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.768-775
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    • 2010
  • Automotive industry is a major business area in this country and it becomes more and more important. In order to maintain high quality of vehicles, every parts should be inspected. Among them the inspection job of the knuckle bracket holes of the outer tube of shock-absorber has been done manually until now. So, it takes long time and every product can not be inspected. An automatized inspection system was proposed utilizing machine vision technology, which was composed of a slit beam laser, CCD camera, image processing computer, special jig and illuminating back lights. An algorithm which could process images of the laser and bracket holes, then gave the position, radius, roundness of the holes, was developed. This system was applied for the good and no good products and the performance was confirmed.

Optimal Design and Control of xy${\theta}$ Fine Stage in Lithography System (리소그라피 장비에서 xy${\theta}$미세구동기의 최적 설계 및 제어)

  • 김동민;김기현;이성규;권대갑
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.12
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    • pp.163-170
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    • 2002
  • The quality of a precision product, in general, relies on the accuracy and precision of its manufacturing and inspection process. In many cases, the level of precision in the manufacturing and inspection system is also dependent on the positioning capability of tool with respect to the work piece in the process. Recently the positioning accuracy level has reached to the level of submicron and long range of motion is required. For example, for 1 GDARM lithography, 20nm accuracy and 300mm stroke needs. This paper refers to the lithography stage especially to fine stage. In this study, for long stroke and high accuracy, the dual servo system is proposed. For the coarse actuator, LDM (Linear DC Motor) is used and for fine one VCM is used. In this study, we propose the new structure of VCM for the fine actuator. It is 3 axis precision positioning stage for an aligner system. After we perform the optimal design of the stage to obtain the maximum force, which is related to the acceleration of the stage to accomplish throughput of product. And we controlled this fine stage with TDC. So we obtained 50nm resolution. So later more works will be done to obtain better accuracy.

A Study on the Detection of Surface Defect Using Image Modeling (영상모델링을 이용한 표면결함검출에 관한 연구)

  • 목종수;사승윤;김광래;유봉환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.444-449
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    • 1996
  • The semiconductor, which is precision product, requires many inspection processes. The surface conditions of the semiconductor chip affect on the functions of the semiconductors. The defects of the chip surface are cracks or voids. As general inspection method requires many inspection procedure, the inspection system which searches immediately and precisely the defects of the semiconductor chip surface is required. We suggest the detection algorithm for inspecting the surface defects of the semiconductor surface. The proposed algorithm first regards the semiconductor surface as random texture and point spread function, and secondly presents the character of texture by linear estimation theorem. This paper assumes that the gray level of each pixel of an image is estimated from a weighted sum of gray levels of its neighbor pixels by linear estimation theorem. The weight coefficients are determined so that the mean square error is minimized. The obtained estimation window(two-dimensional estimation window) characterizes the surface texture of semiconductor and is used to discriminate the defects of semiconductor surface.

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Development in Equipment of Low Point Marking Machine Control System (Low Point 모니터링 장비의 개발)

  • Choi, Myung-Hwan;Kim, Won-Il
    • Journal of the Korean Society of Industry Convergence
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    • v.13 no.4
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    • pp.205-209
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    • 2010
  • Even the domestically small-and medium-sized companies progressed development in the monitoring equipment of inspecting run out in steel wheel aiming to supply and generalize through developing the monitoring equipment for securing quality technology and enhancing quality-test level. Run-Out value in vehicle wheel was measured with Computer & Servo system by using Low-Point marking machine control system, which is this development product. Low-Point value was operated and calculated. It marked by revolving wheel as much as the demanded measurement value based on 1ST harmony curve. Thus, the shipment of inferior product, which occurs in the measurement by the existing worker, could be blocked in advance. In the existing case, 60 sec. was required for inspecting 1 product. However, it came to bring about a rise in production volume through shortening inspection time to 8 seconds and improving workers' operating environment.

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A Study on the Certification System and Development Plan of Domestic Composite Material for Aircraft Use (항공기용 국산 복합재료 인증체계 및 발전방향에 대한 연구)

  • Kim, Ilyoung
    • Journal of Aerospace System Engineering
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    • v.9 no.4
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    • pp.43-48
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    • 2015
  • This paper presents the systematic and procedural approaches to ensure the safety of the composite material domestically developed and produced, for its use in the structure of aeronautical product in accordance with the applicable international standard, and to enhance its creditability. Based on this approaches, this paper eventually proposes the practical future plan to encourage and expand the adoption of domestic composite material as part of aeronautical product by aircraft manufacturer in global market.

Computer-Aided Vibration Signal Processing and Fault Monitoring System of Electrical-Fan Motors (컴퓨터를 이용한 선풍기모터의 진동신호처리 및 이상진단에 관한 연구)

  • Sin, Jung-Ho;Hwang, Gi-Hyeon;Choe, Yeong-Hyu;Park, Ju-Hyeok
    • 한국기계연구소 소보
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    • s.17
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    • pp.61-68
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    • 1987
  • The main objective of this paper is to develop the computer-aided vibrational signal processing and monitoring system of rotating machinery. This system has an automatic data acquisition capability and analyze for machine fault diagnosis. By spectrum analysis, machine’s failure can be identified. The monitoring system enables diagnosis of the fault in rotating machinery. In this study, the conventional electrical fans are selected as a model case. The date processing and fault monitoring system proposed here can be applied to the automation of the inspection process in assembling motor-shaft systems. The automatic inspection can enhance the product quality and keep it stable. Since the proposed system is developed for personal computers, it might be cheap in cost and easy in installation.

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Study on the upgrade reliability of inkjet droplet measurement using machine vision (머신비젼을 이용한 잉크젯 드랍 측정 시스템의 신뢰성 향상에 대한 연구)

  • Kim, Dong-Eok;Lee, Jun-Ho;Jeong, Seong-Uk
    • Proceedings of the Optical Society of Korea Conference
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    • 2007.07a
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    • pp.365-366
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    • 2007
  • Micro jetting drop inspection system is essential to measuring micro drop volume. Measuring pico-liter drop volume is useful for new LCD color filter product process that is based on inkjet printing technology. To upgrade the reliability in drop measurement system, we use the auto focusing & multi drop reiteration & blurring average algorism. First of all we used standard mark for gage R&R in the vision system. Finding the most suitable threshold for multi blurring drop, is the main key of this research. Sensitivity of vision system is a standard in measuring the upgrade system level. So, suitable threshold can upgrade the performance of jetting drop inspection system.

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