• 제목/요약/키워드: Product inspection system

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A Development Auto Inspection System for Prevent an Omission of Motor Body Units (차체 부품 누락 방지를 위한 자동검사 시스템 개발)

  • 이용중;이형우;김기대
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.146-148
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    • 2002
  • An automatic inspection vision systems whose development was the industry applications motor rear side member. This system are connected to the 9 ea camera fur the process inspection the bolt, nuts, units in the rear side member product. This automatic inspection vision systems can perform inspection of not attached the bolt, nuts, units, etc fast and accuracy in react time fashion. And then perform very sophisticated inspection which human workers can not perform.

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A study on the development of dimension inspect Program for the vehicle axle casing nut welding part using digital image processing (디지털 화상처리를 이용한 차축 Casing Nut 용접부 치수 검사 프로그램 개발에 관한 연구)

  • 김재열
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.135-143
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    • 2000
  • The vision system is easy to use the exclusive use as a independent computer system but it is not much popularization by reason of expensive and difficult to adapt to the various fields, because it is easy to the existed computer system, the price is cheap and also it can use to the various measurement purpose which user wanted and programed. The measurement method of the vehicle axle casing nut welding part is that measure the value of the welding part to adapt the actual operation program from using the ratio between the actual length of the standard specimen and the length of image, to measure the ratio between the actual product and the camera image. A defect is found by the assembled visual inspection system. The inspection algorithm which estimates the quality of welded product is developed and also, the software program which processes the automatic test function of the inspection system. We make the foundation of the inspection automatic system and we will help to apply other welding machine.

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Development of Inspection System for Surface of a Shock Absorber Rod using Machine vision (머신비전을 이용한 업쇼버 로드의 표면검사 시스템 개발)

  • Kim, Seong-Jin;Lee, Seong-Cheol
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.6
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    • pp.3416-3422
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    • 2014
  • A shock absorber rod is located in the center of the absorber piston and is responsible for the reciprocating movement portion. If it has surface defects, the damping performance of product will be adversely affected. A rod surface has gloss by heat treatment. Therefore, it is difficult to find a defect, such as dust, imprints, and blowholes. Because a total inspection is achieved by visual inspection by workers, it causes eyestrain and the quality of the product is not constant. In this paper, a machine vision system was developed to find a defect using a line-scan camera. The machine can detect surface defects than 0.3mm. To minimize the occurrence probability of defects on the inspection process, the developed auto inspection system had an automatic feeding system and incorporated a protection system. Through the development of this system, which relies on the operator's visual inspection of the surface of the shock absorber, the Rod inspection system constructed quality inspection standards and standardized tests to ensure improved reliability.

A Mixed 0-1 Linear Program for the Inspection Location Problem

  • Yum, Bong-Jin
    • Journal of Korean Institute of Industrial Engineers
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    • v.10 no.1
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    • pp.11-16
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    • 1984
  • An economic model is developed for determining optimal locations of screening inspection stations in a multistage production system. The effect of screening inspection on the production rate is explicitly considered, and a fixed cost for maintaining an inspection station is assumed. The product is allowed to have multiple defects, each of which may be inspected at any inspection station after the defect-generating operation. The problem is formulated as a mixed 0-1 linear program which offers the advantage of versatility in handling various system constraints.

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The Development of X-ray image processing system for product inspection. (물품 검사를 위한 X-선 영상 처리 시스템 개발)

  • Moon, Ha-jung;Lee, Dong-hoon
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2014.05a
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    • pp.826-828
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    • 2014
  • Recently trend of product is miniaturization. As a result, We need products surface as well as products internal defect inspection. Generally, Inspection products in production process uses a lot of optical inspection. However, This is difficult to internal inspection of products. We used optical device instead of X-ray generator. At the same time, We have developed system to determine the product defect. First, obtain X-ray image from Machine vision function. Next, Measured value is recognize suitability within error range. otherwise recognize defect. Results presence of defective products can be stored by user.

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Design and Implementation of an Automated Visual Inspection System of PDP Frames (PDP 프레임 자동시각검사 시스템 설계 및 구현)

  • Park, Byung-Joon;Hahn, Kwang-Soo;Shin, Eun-Seok
    • Journal of Korea Multimedia Society
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    • v.13 no.4
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    • pp.512-525
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    • 2010
  • A PDP(Plasma Display Panel) Frame is critical part of PDP and also produces couple hundred thousand every month. In the process of mass production, product inspection is very important process. Also to increase the reliance, inspection each part and every final product is asked quite often. Purpose of this paper is to use computer vision system to inspect the PDP parts which is Automated visual process inspection. This paper contains the system design for inspecting defects of hole, tab, stud, rivet of PDP Frame. The system also can inspect various kinds of PDP frames. Quick and accurate 100% inspection of all shapes can improve the manufacturing productivity. Inspection results can be stored in a database and analyzed to find the cause of defects. After applying the system to the industry, the result shows the possibility of fast and accuracy of the inspection.

A Study on the Effect of Design Reliability and Periodic Inspection Cycle on Storage Reliability : Focusing on One-shot Logistic Equipment System (설계신뢰도 및 정기검사주기가 저장신뢰도에 미치는 영향에 관한 연구 : 일회성 군수장비 시스템을 대상으로)

  • Chu, Yeon-Won
    • Journal of the Korea Convergence Society
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    • v.9 no.7
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    • pp.223-230
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    • 2018
  • In the case of a one-shot logistic equipment system that has been stored for a long time, reliability changes with the passage of time. Therefore, when the time comes to use, the storage reliability of the product is an important quality characteristic, and the existing studies have focused on the research for calculating the optimal period inspection cycle to improve the storage reliability. In this study, we analyzed the influence of the two factors on the storage reliability at the convergence point by analyzing the design reliability as well as the periodic inspection cycle. To do this, we applied the existing Martinez storage reliability model to the missile, a representative product of a one-shot system, and analyzed the quantitative effects of the design reliability and the periodic inspection cycle. From the results of the analysis, it was confirmed that the maintenance of the periodic inspection cycle is more important for the improvement of the storage reliability than the design reliability in the design reliability category of the current product.

An Automated Outsole Inspection System Using Scale Block and Divide-and-Conquer Technique (눈금 블록과 분할정복 기법을 이용한 신발 밑창 자동 검사 시스템)

  • Kim, Do-Hyeon;Kang, Dong-Koo;Cha, Eui-Young
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.8
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    • pp.625-632
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    • 2002
  • We propose an outsole measurement/inspection system to improve the quality of the shoe product. It uses the Divide-and-Conquer technique to measure the length of shoes'outsole. First, it detects edge positions of outsole's toe and heel from each image frame using an unique scale block we defined and calculates the outsole's length as the distance of two edge positions. Then it compensates the total length of outsole using the side image of outsole. Next, it classifies the outsole as inferior goods if the measurement error is bigger than 5.8mm. As a result of testing with the various kinds of outsoles, it was shown that the 95% accuracy was acquired within 1mm allowable error range. In conclusion, the proposed inspection system is effective and useful in the measurement/inspection process of shoe product and any material object as well.

A Minimum Cost Model for Merging Production Process with Final Product Quality Constraints (최종품질제약하의 병합공정을 갖는 생산라인의 최소비용 모형)

  • 이경록;박명규
    • Journal of the Korea Safety Management & Science
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    • v.5 no.4
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    • pp.169-185
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    • 2003
  • Recently many researchers contributed to the understanding of Quality Control System, but the use of economics in the design of quality assurance system is limited in treatment of the relationship between the average incoming quality level (or average process quality level) of the incoming lot and the average outgoing quality level of this lot. In this study, a traditional concept of sampling inspection plan for the quality assurance system is extended to a consideration of economic aspects in total production system by representing and analyzing the effects between proceeding and succeeding production process including inspection process. This approach recognizes that the decision at each manufacturing process (or assembly process), is to be determined not only by the cost and the average outgoing quality level of that process, but also by the input parameters of the cost and the incoming quality to the succeeding process. By analyzing the effects of the average incoming and outgoing quality, manufacturing or assembly process quality level and sampling inspection plan on the production system, mathematical models and solution technique to minimize the total production cost for a general product manufacturing system with specified average outgoing quality limit are suggested.

Study on the Optical Analysis Equipment Control System for Electronic Parts Inspection (전자 부품 검사용 광학분석 장비 제어시스템에 대한 연구)

  • Lee, Jun Ha
    • Journal of the Semiconductor & Display Technology
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    • v.14 no.4
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    • pp.67-71
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    • 2015
  • Product of technology developed in this study is an external interface for controlling the equipment of pendant key remote control system circuit board, and it is used in the electronic component test equipment system. Main control system module is in the role as a device for controlling the various control devices that make up the integrated system for microscopic examination at the request of the host computer engineers to control the inspection equipment. The pentane-key interface module to its role as a device for controlling the various control devices that make up the integrated system for microscopic examination at the request of the host computer for the engineer to control the inspection equipment. Development of the control system can be expected in the configuration of a system for efficient and accurate inspection of high-precision parts.