• Title/Summary/Keyword: Product Disassembly

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The Eco-Architecture for Optimal End-Of-Life Strategy for Complex Products : An Extension to Hierarchical Analysis (제품의 사용 후 처리전략 수립 최적화를 위한 계층적 에코 아키텍쳐 분석방법론)

  • Kwak, Min Jung;Lee, Hyun Bok;Hong, Yoo Suk;Cho, Nam Wook;Choi, Keon Young
    • Journal of Korean Institute of Industrial Engineers
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    • v.34 no.1
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    • pp.79-89
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    • 2008
  • An end-of-life strategy is concerned with how to disassemble a product and what to do with each of the resultingdisassembled parts. A sound understanding of the end-of-life strategy at the early design stage could improve theease of disassembly and recycling in an efficient and effective manner. Therefore, the end-of-life decisionmaking for environmental conscious design has become a great concern to product manufacturers.We introduce a novel concept ofeco-architecture which represents a scheme by which the physical componentsare allocated to end-of-life modules. An end-of-life module is a physical chunk of connected components or afeasible subassembly which can be simultaneously processed by the same end-of-life option without furtherdisassembly. In this paper, a method for analyzing the eco-architecture of a product at the configuration designstage is proposed. It produces an optimal eco-architecture under the given environmental regulations. To dealwith the case ofa complex product, the method is extended for analyzing hierarchical eco-architecture.

A Simulation Study on the Overhaul Repair Shop of Weapon System (전면정비방식의 무기체계 정비공장에 대한 시뮬레이션 연구)

  • Shin, Kyeong-Wook;Lee, Geun-Hyu;Moon, Dug-Hee
    • Journal of the Korea Society for Simulation
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    • v.20 no.3
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    • pp.119-127
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    • 2011
  • Overhaul and repair service means the sequential processes of disassembly, repair and reassembly for a product which has been used for a long time. Overhaul is required for the companies producing airplanes, ships, trains, military weapons and heavy industrial equipments which are very expensive and have a long life cycle. The most important performance measure of the overhaul repair shop is usually the lead time. Thus, how to design the manufacturing system to meet the delivery date is a major concern in overhaul repair shop. This paper introduces the case study of an overhaul repair shop producing military weapon systems with the 3D simulation tool, $QUEST^{TM}$. At first, the characteristics of overhaul shop and what should be considered for simulation modeling are explained. Then, various simulation scenarios including two types of disassembly systems, one is flow line system and the other is cell system, are discussed with the results of simulation experiments.

Reverse Logistics : Research Issues and Literature Review (역방향 로지스틱스 : 과제 및 기존연구)

  • Lee, Dong-Ho;Kim, Hwa-Joong;Kim, Ji-Su
    • Journal of Korean Institute of Industrial Engineers
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    • v.34 no.3
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    • pp.270-288
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    • 2008
  • Among various environmental issues, those for worn-out products are increasingly important due to rapid development and improvement of products, shortages of dumping sites and waste-incineration facilities, and legislation pressures and customer recognitions to protect the environment. Under such circumstances, collection and product recovery activities give rise to additional material flows from customers back to collectors and reprocessors. Reverse logistics, the opposite direction of the conventional forward logistics, is concerned with the management of this material flow. In this paper, we consider the emerging concept of reverse logistics. First, the concept of sustainable development is explained to explain the philosophical background of various environmental issues. Second, we explain the basics of reverse logistics, which includes the overall structure and the classification of network types. Finally, we review the previous research articles, especially in the aspect of industrial engineering, after classifying the decision problems into : (a) product recovery strategy; (b) network design and operation; (c) inventory management; (d) disassembly problems; and (e) remanufacturing problems.

State of the Art and Future Perspective Research on the Automotive Remanufacturing - Focusing on Alternator & Start Motor (선진 자동차 재제조 산업 분석을 통한 국내 산업에의 시사점 - 교류발전기와 시동전동기를 중심으로)

  • Kim H.J.;Seliger Guenther;Chung N.H.;Lee H.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.77-78
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    • 2006
  • Post industrial technologies have improved human standard of living, however, a host of negative environmental consequences from the unlimited industrial appetite have posed serious global challenges. Remanufacturing is an industrial manufacturing process that is to restore old products to perform like a new and to save energy, natural resources, landfill space and to reduce air pollution by less re-smelting. By extending product life cycle, remanufacturing gives us enormous opportunities for sustainable development of our society. This paper introduces current state of the art and future perspective in the field of automotive remanufacturing focusing on alternator and start motor. The results could be used as a basic information for further remanufacturing applications in Korea.

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Demanufacturing Technology for Recycling (리사이크링을 위한 역제조기술)

  • Lee, Hwa-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.8
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    • pp.5-14
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    • 2000
  • The treatment of technical consumer products after using is important for the conservation of our environment. In this paper the demanufacturing technology that is required to maximize the recycling rate of end-of-life products is introduced, The definitions including types of the recycling are described. The factors that have to regard in the design stage of products in order to maximize the recycling rate of the products are introduced. The objective assessment methods for the design for environment are described. Finally disassembly process and future prospect of the automations are discussed.

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A Study on the Deduction of Internal Temperature of the Ground Magazine (지상형 탄약고의 내부온도 감소 방안 연구)

  • Park, Hyungju;Choi, Myoungjin;Yang, Jaekyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.36 no.3
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    • pp.142-149
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    • 2013
  • Among ammunitions which are stored in a war field, the lifespan of propelling gunpowder is affected by storage environment such as storage temperature, humidity, and exposure to sunlight. These are because Nitrocellulose (NC) which is the main component of propelling gunpowder can be naturally disassembled to unstable substances similar with other nitric acid ester. We can't prevent it fundamentally from being disassembled, but to restrain induction of automatic disassembly by decomposition product, a decomposition product ($NO_2$, $NO_3$, and $HNO_3$) and tranquillizer DPA (Diphenylamine), having high reactivity, are added into a propellant. For this, it will decrease the velocity of tranquillizer which can also affect the velocity of producing the decomposition product of NC, storage temperature or humidity of propelling gunpowder is higher, drop of tranquillizer content is much faster. Therefore, to extend storage lifespan of propelling gunpowder, it is really important to control storage temperature or humidity inside the magazine. Hereupon, according to the manufacture of small scale model magazine and the result of performing experiments and measuring variation of inside temperature (storage temperature), using roof types that have a steel slate structure of magazine among ground magazines, this research shows the differences in details.

The primary cilium as a multiple cellular signaling scaffold in development and disease

  • Ko, Hyuk-Wan
    • BMB Reports
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    • v.45 no.8
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    • pp.427-432
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    • 2012
  • Primary cilia, single hair-like appendage on the surface of the most mammalian cells, were once considered to be vestigial cellular organelles for a past century because of their tiny structure and unknown function. Although they lack ancestral motility function of cilia or flagella, they share common ground with multiciliated motile cilia and flagella on internal structure such as microtubule based nine outer doublets nucleated from the base of mother centrioles called basal body. Making cilia, ciliogenesis, in cells depends on the cell cycle stage due to reuse of centrioles for cell division forming mitotic spindle pole (M phase) and assembling cilia from basal body (starting G1 phase and maintaining most of interphase). Ciliary assembly required two conflicting processes such as assembly and disassembly and balance between these two processes determines the length of cilia. Both process required highly conserved transport system to supply needed substance to grow tip of cilia and bring ciliary turnover product back to the base of cilia using motor protein, kinesin and dynein, and transport protein complex, IFT particles. Disruption of ciliary structure or function causes multiple human disorder called ciliopathies affecting disease of diverse ciliated tissues ranging from eye, kidney, respiratory tract and brain. Recent explosion of research on the primary cilia and their involvement on animal development and disease attracts scientific interest on how extensively the function of cilia related to specific cell physiology and signaling pathway. In this review, I introduce general features of primary cilia and recent progress in understanding of the ciliary length control and signaling pathways transduced through primary cilia in vertebrates.

Quantitative Interchangeability Evaluation Method Considering Part Replacement Decision Algorithm of Small Equipment (소형장비의 부품 교체단위결정 알고리즘을 고려한 정량적인 교체성 평가방법)

  • Kim, Jong-Do;Son, Woo-Hyun;Park, Sang-Jin;Mok, Hak-Soo
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.5
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    • pp.537-544
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    • 2019
  • In currently electronic systems, the speed of information integration has increased due to the development of electronic technology. However, due to the increase in the number of parts and groups, the product structure has become complicated. In this paper, a study was conducted to evaluate quantitatively the replacement of a small equipment. First, the level of the replacement was determined through the algorithm for the replacement level of parts. Next, we defined the ease of detail replacment, and the factors for each detail replacement. In order to calculate the weighting of the detail ease, we performed the analysis of the replacement process of subcomponents of communication exchanger and defined the evaluation criteria. Finally, the completion of the evaluation check sheet and the evaluation score table.

Quality Improvement to Prevent Shifting Error of Tracked Vehicles (궤도차량 변속오류 예방을 위한 품질개선)

  • Yun, Sunghyun;Baek, Hyun Moo;Park, Dong Min;Oh, Dong-Kyo
    • Journal of Korean Society for Quality Management
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    • v.51 no.2
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    • pp.297-313
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    • 2023
  • Purpose: The purpose of this study is to investigate the causes of shifting errors reported in military tracked vehicles and to improve related quality to prevent recurrence. Methods: A systematic disassembly and inspection of the transmission is carried out and an experimental simulation is conducted to reproduce the shifting error phenomenon. Electrical characteristic tests are subsequently performed and microscopic observation is also carried out on the disassembled connector parts such as pins and fractured surfaces. Results: Oil contamination and swelling deformation are observed in the connector to the vehicle due to oil leakage of its counterpart connector to the transmission. This causes electrical contact failure between both connectors in the fastened state, and it is found that shifting error of the tracked vehicle could occur subsequently. To prevent the recurrence of this phenomenon, comprehensive quality improvement is conducted including product improvement of the wiring harness assembly and strengthening activities for quality control and preventive maintenance. Conclusion: This study is expected to be helpful as a prior case study for cause analysis and recurrence prevention in the event of similar cases in the future.

A Study on Smart Factory System Design for Screw Machining Management (나사 가공 관리를 위한 스마트팩토리 시스템 설계에 관한 연구)

  • Lee, Eun-Kyu;Kim, Dong-Wan;Lee, Sang-Wan;Kim, Jae-joong
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2018.10a
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    • pp.329-331
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    • 2018
  • In this paper, we propose a monitoring system that starts with the supply of raw materials for threading, is processed into a lathe machine, and checks for defects of the product are automatically performed by the robot with Smart Factory technology through assembly and disassembly. Completion check according to the production instruction quantity and production instruction is made by checking the production status according to whether or not the raw material is worn by the displacement sensor, and checking the pitch and the contour of the processed female and male to determine OK and NG. The robotic system acts as a relay for loading and unloading of raw materials, pallet transfer, and overall process, and it acts as an intermediary for organically driving. The location information of the threaded products is collected by using the non-contact wireless tag and the energy saving system Production efficiency and utilization rate were checked. The environmental sensor collects the air-conditioning environment data (temperature, humidity), measures the temperature and humidity accurately, and checks the quality of product processing. It monitors and monitors the driving hazard level environment (overheating, humidity) of the product. Controls for CNC and robot module PLC as a heterogeneous system.

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