• Title/Summary/Keyword: Process safety

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Design Requirements-Driven Process for Developing Human-System Interfaces (설계 요건 중심의 인간-시스템 인터페이스 개발 프로세스)

  • Ham, Dong-Han
    • Journal of the Korea Safety Management & Science
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    • v.10 no.1
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    • pp.83-90
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    • 2008
  • Development of human-system interfaces (HSI) supporting the interaction between human and automation-based systems, particularly safety-critical sociotechnial systems, entails a wide range of design and evaluation problems. To help HSI designers deal with these problems, many methodologies from traditional human-computer interaction, software engineering, and systems engineering have been applied; however, they have been proved inadequate to develop cognitively well engineered HSI. This paper takes a viewpoint that HSI development is itself a cognitive process consisting of various decision making and problem solving activities and then proposes a design requirements-driven process for developing HSI. High-level design problems and their corresponding design requirements for visual information display are explained to clarify the concept of design requirements. Lastly, conceptual design of software system to support the requirements-driven process and designers' knowledge management is described.

A Study on the Risk based RAMS Assessment for Railway Rolling Stock Systems (철도차량시스템의 위험기반 RAMS 평가에 관한 연구)

  • Park, Mun-Gyu;Han, Seong-Ho
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.64 no.4
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    • pp.220-230
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    • 2015
  • Rolling stock RAMS is a field of engineering which integrates reliability, availability, maintainability and safety (RAMS) characteristics into an inherent product design property through rolling stock system engineering process. It is implemented to achieve operational objectives successfully, and recently the RAMS has become a rapidly growing engineering discipline because it has a great potential to ensure safety and improve cost effectiveness. However, the Korean rolling stock industry has not yet implemented RAMS management in the rolling stock engineering process, despite the issue having been addressed since the introduction of the KTX. Thus, this paper discusses the processes, methods and techniques for RAMS assessment in three parts. Firstly, it outlines a process of the overall RAMS performance assessment for achieving technical RAMS design criteria. Secondly, it discusses a process for assessing the operational RAM and allocating the RAM. This paper also proposes a model for assessing safety-based risk management, which includes five analytic techniques for identifying the causes and consequences of a system failure. Finally, a case example is provided for the risk assessment of the pneumatic braking device.

Principal Component Analysis Based Method for a Fault Diagnosis Model DAMADICS Process (주성분 분석을 이용한 DAMADICS 공정의 이상진단 모델 개발)

  • Park, Jae Yeon;Lee, Chang Jun
    • Journal of the Korean Society of Safety
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    • v.31 no.4
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    • pp.35-41
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    • 2016
  • In order to guarantee the process safety and prevent accidents, the deviations from normal operating conditions should be monitored and their root causes have to be identified as soon as possible. The statistical theories-based method among various fault diagnosis methods has been gaining popularity, due to simplicity and quickness. However, according to fault magnitudes, the scalar value generated by statistical methods can be changed and this point can lead to produce wrong information. To solve this difficulty, this work employs PCA (Principal Component Analysis) based method with qualitative information. In the case study of our previous study, the number of assumed faults is much smaller than that of process variables. In the case study of this study, the number of predefined faults is 19, while that of process variables is 6. It means that a fault diagnosis becomes more difficult and it is really hard to isolate a single fault with a small number of variables. The PCA model is constructed under normal operation data in order to get a loading vector and the data set of assumed faulty conditions is applied with PCA model. The significant changes on PC (Principal Components) axes are monitored with CUSUM (Cumulative Sum Control Chart) and recorded to make the information, which can be used to identify the types of fault.

The Stockpile Reliability of Propelling Charge for Performance and Storage Safety using Stochastic Process (확률과정론을 이용한 추진장약의 성능과 저장안전성에 관한 저장신뢰성평가)

  • Park, Sung-Ho;Kim, Jae-Hoon
    • Journal of Korean Society for Quality Management
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    • v.41 no.1
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    • pp.135-148
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    • 2013
  • Purpose: This paper presents a method to evaluate the stockpile reliability of propelling charge for performance and storage safety with storage time. Methods: We consider a performance failure level is the amount of muzzle velocity drop which is the maximum allowed standard deviation multiplied by 6. The lifetime for performance is estimated by non-linear regression analysis. The state failure level is assumed that the content of stabilizer is below 0.2%. Because the degradation of stabilizer with storage time has both distribution of state and distribution of lifetime, it must be evaluated by stochastic process method such as gamma process. Results: It is estimated that the lifetime for performance is 59 years. The state distribution at each storage time can be shown from probability density function of degradation. It is estimated that the average lifetime as $B_{50}$ life is 33 years from cumulative failure distribution function curve. Conclusion: The lifetime for storage safety is shorter than for performance and we must consider both the lifetime for storage safety and the lifetime performance because of variation of degradation rate.

A Study on the Improvement in Productivity and Safetiness for Calcination Process of Automotive Catalyst by Using Design of Experiment (실험계획을 통한 자동차 촉매 소성 공정의 생산성 향상과 안정성 증대 연구)

  • Jung, Chule-kyou;Lee, Chang-Ho
    • Journal of the Korea Safety Management & Science
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    • v.21 no.1
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    • pp.17-23
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    • 2019
  • The diesel engine generate many pollutants such as PM(Particulate matter) and NOx(Nitrogen oxide). So the SCR(Selective catalytic reduction) must be required to meet the emission standard. The SCR catalyst market is growing rapidly, and the automobile markets using alternative energy sources are growing rapidly. This study deals with optimization of the calcination process the manufacturing process of SCR catalyst to be competitive. The calcination process is a bottleneck and it is required to optimize productivity and accept to be safety, But we cannot trade off anything in terms of safety. We applied DOE(Design of experiments) among many research methods performed in various fields. In order to achieve quality and productivity optimization. The dependent variables in the DOE were selected as NO Conversion(%). The independent variables were selected as the calcination temperature, soaking time and fan speed RPM. the CCD(Central composite designs) constructs response surface using the data onto experience and finds optimum levels within the fitted response surfaces. Our tests are our stability guarantee and efficient together with operation.

The Analysis of the Priority and Progress Direction of Electrical Safety Technology using Analytic Hierarchy Process (계층분석과정(AHP)을 이용한 전기안전기술 우선순위 및 추진방향 분석연구)

  • Kim, Han-Sang;Yi, Geon-Ho;Kim, Dong-Woo;Jeon, Jeong-Chay;Lee, Ki-Yeon;Kim, Young-Seog;Jung, Jin-Soo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.12
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    • pp.1784-1791
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    • 2013
  • Electrical safety technique is a disaster prevention technology to protect the life and property of the people and it has high correlation with all electricity industry. According to the latest statistics, loss of human life and property damage due to electrical fire have increased from 2011. Therefore, technological development for guarantee safety of electrical facilities for customer will become more important. In this paper, we drew priority and weigh for the electrical safety technology using analytic hierarchy process and present progress direction of each technology through Risk-Return assessment. We expect development of the research and development policies of government about electrical safety technology in a higher state and think that policymakers and experts will be more interested in these fields based on this paper.

The Study on the Software Safety Maturity Model using CMMI and TMMi (CMMI와 TMMi를 이용한 소프트웨어 Safety 성숙도 모델에 대한 연구)

  • Lee, Seung-Mok;Kim, Young-Gon;An, Kyung-Soo
    • Journal of Software Assessment and Valuation
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    • v.16 no.2
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    • pp.87-98
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    • 2020
  • Recently, IoT, artificial intelligence, cloud, big data, and mobile fields have converged, leading to a new industrial era called the 4th industrial revolution. This 4th industrial revolution has been expanded to all industry area and Software has been taken as important role in this revolution. Thus Software Safety is the huge factor because Software is highly relevant to human safety in accordance with Software expansion. However this Software Safety has been focused on not organization improvement activities but current design/development, In this paper, to solve this issue, Software Safety Maturity level and relevant Process Area is defined. This study is expected to contribute to systematic software safety activities.

Simulation and Experimental Investigation of Reverse Drawing Process for Manufacture of High-Capacity Aluminum Liner (대용량 알루미늄 라이너의 성형을 위한 역 드로잉 공정 해석 및 실험)

  • Lee, Seungyun;Cho, Sungmin;Lee, Sunkyu;Lyu, Geunjun;Kim, Soyoung;Kang, Sunghun
    • Journal of the Korean Institute of Gas
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    • v.20 no.4
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    • pp.78-84
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    • 2016
  • In this work, finite element investigations were carried out to optimize reverse drawing process design for manufacture of high-capacity aluminum liner used in fuel cell vehicle. The tensile tests with aluminum alloy Al6061 annealed at $350^{\circ}C$ were carried out to obtain the flow stresses. In order to estimate more accurate flow stresses after necking, the flow stresses were estimated from the comparison of load vs. displacement curves which were obtained from experimental and simulation results of tensile tests. In case of finite element analyses of reverse drawing processes, it was focused on the effects of process designs such as punch and die designs, blank holding force, drawing ratio and the clearance between the punch and blank holder on the generation of wrinkle and fracture of the blank and partially heated punch. However, it was revealed that experimental results still show the fracture at the end of 2nd drawn cup, although partially heated punch is used. Nevertheless, the drawn cup can be used because the sufficient length of the drawn cup for the next flow forming process and spinning process was obtained.

Measurement of Severity of Hazards and Investment in Occupational Safety & Health According to Ship Types Using Analytic Hierarchy Process (AHP를 이용한 조선업 선종별 위험도 및 안전관리 수요 예산에 관한 연구)

  • Lee, Jong-Bin;Chang, Seong-Rok
    • Journal of the Korean Society of Safety
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    • v.27 no.1
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    • pp.105-110
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    • 2012
  • Although reinforcement of work intensity caused by the recent prosperity of shipbuilding businesses and the steady increasing of results which produces orders has difficulties with heavy workload, unique work circumstance in shipbuilding industry where main and subcontractor do the job together is not easy to manage its safety systematically. According to KOSHA(Korea Occupational Safety & Health Agency), there were 2, 587 deaths of 95,806 disaster victims a year on average for late 6 years(2003-2008), therein 36,605 disaster victims and 646 death in manufacture where shipbuilding have 2,287 victims, 6.25% of total disaster victims and 45 deaths, 6.97%. Moreover it shows much higher accident rate in shipbuilding industry in Korea than well developed countries in this industry as Japan, Singapore, Taiwan and so it does about 3 to 10 times higher in case of death. Compared to Japan with a shipbuilding competition of orders received system, 2 times and 2.3 times higher for each and it is more than 2 times higher than accident rate of all domestic industries. These increasing of disaster result in a labor-management dispute and it is necessary that more positive efforts and investments because there occurs blind spot, neglected industry safety and health management by lack of them, Therefore this study, for the effective safety and health management of shipbuilding industry, attempts to analyze risk on kinds of ships and budget needed in safety management through classifying ships that are being made recently by three dominate major companies. For this, we carried out a survey and interview targeting experts related to shipbuilding industry and used AHP(Analytic Hierarchy Process) for result analysis. It is considered that cost of safety and health management will be spent more effectively on the results about risk on kinds of ships and budget needed in safety management in the study and that this study can contribute to decreasing disasters in shipbuilding industry.