• 제목/요약/키워드: Process safety

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석유화학 산업에서의 수행영향인자 및 근본원인 분석 결과 (Analysis of Performance Influencing Factor in Chemical Process Industry : A Practical Application)

  • 유광수;김은정;김용수
    • 한국가스학회지
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    • 제11권2호통권35호
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    • pp.60-64
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    • 2007
  • 한국에서는 석유화학 산업의 역사가 30년 이상이 되어 시설이 노후화되기 시작하여 잠재적인 사고의 위험 가능성이 높아지고 있다. 지금까지의 석유화학 산업에서의 전통적인 위험성 평가와 시스템의 제어는 기계적인 결함에만 중점을 두었기 때문에 인간의 행동을 제어하는 것은 간과하여 왔다. 자동화 기술과 제어기술의 발전도 필요하지만 인간의 의사 결정 요소가 석유화학산업에서 사고를 예방하는데 필수적이다. 거의 모든 심각한 사고는 인간 행동과 안전 장비의 기계적인 결함이 동시에 부적당할 때 발생한다. 진보적인 인간의 신뢰성 분석 소프트웨어는 실패 데이터를 수집하고, 한국의 화학 산업에서 인간의 오류 확률을 분석하기 위해 개발되었다. 이 논문에서는 Root cause Analysis를 통한 결과와 PIF(Performance Influencing Factor) 평가 결과를 보여준다.

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ISO 26262 제품개발 프로세스와 연계된 DFSS 로드-맵의 개발 (Development of a DFSS Road-map Associated with the ISO 26262 Product Development Process)

  • 홍성훈;권혁무;김동준;이민구
    • 산업공학
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    • 제25권4호
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    • pp.393-404
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    • 2012
  • Increasing safety requirements of automobile are asking companies to find out solutions, based on the ISO 26262 which is a functional safety standard. ISO 26262 is an adaptation of the IEC 61508 for automotive electric/electronic systems. ISO 26262 provides a V model for ECU (Electronic Control Unit) development process to secure safety against vehicle. It well describes the requirements, necessary works and their resulting products for each development phase. However, it is difficult to apply to product development for achieving functional safety in the electric/electronic systems of an automobile because it lacks explanation on the working steps to follow and the methodologies and tools to be used in each step. In this paper, we introduce the outline of the ISO 26262 product development process and present a DFSS (Design For Six Sigma) road-map based on the ISO 26262 product development process as a way to operate efficiently the ISO 26262 product development process. The DFSS road-map consists of five phases: Define, Measure, Analyze, Design, and Verify. The detailed activities, tools, inputs, and work products are given for each phase.

열차제어시스템 안전성활동 프로세스에 대한 연구(매뉴얼기반) (A Study on Safety Activity Process of Train Control System (Manual Based))

  • 한찬희;안진;조우식;정재옥
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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    • pp.1084-1091
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    • 2011
  • The primary purpose of the safety management is to prevent the loss of lives or physical damages arising from potential hazards in the railway signaling system. Since such potential hazards may occur at any time during the system life-cycle from design and development to maintenance, safety management activities have to be continuously taken in the course of the system life-cycle. In this paper, presented for Safety Activity Process. (Phase, Methods, Documentation)

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치기공과 학생들의 안전에 대한 태도 및 실천도 조사 (A Study on Dental Technology Students' Attitudes toward Safety and Their Practice of Safety)

  • 박종희
    • 대한치과기공학회지
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    • 제31권1호
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    • pp.75-97
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    • 2009
  • Objectives: Practice of dental technology poses great potential risk since the manufacturing processes are complex and involve dangerous devices and the students are asked to handle various materials in the casting and processing process. Lacking an understanding of the overall practice process, the beginners of practice are exposed to greater danger due to their unsafe attitudes and poor practice attitudes. This study set out to investigate the students of dental technology for their attitudes toward safety and their practice of safe actions during practice and to provide basic data for safety education to prevent any possible safety incidents during practice. Methodology: The subjects include total 408 dental technology majors in their sophomore and junior year. Based on literature study and previous studies, a structured questionnaire was made, distributed to the subjects right after practice, and gathered on the spot. The questionnaire contained total 60 items, and data were collected from April 20 to May 25, 2006. Results: Collected data were analyzed in frequency and $X(C)^{\sim}$-test using the SPSS 12.0 version. The analysis results show that the students believed that they could prevent safety accidents by following safety rules and guidelines as far as safety attitudes were concerned. However, they did nothing more than paying attention to many practice processes even though they thought they were dangerous. Conclusion: Overall the subjects practiced proper safety actions during practice with significance differences in their behavioral characteristics according to grade, gender and age. The significant differences according to grade seem to derive from safety education before practice, and those according to gender and age have more to do with individual actions and common sense according to gender and age than education. Thus practice teachers need to develop safety education materials for each practice process and provide systematic safety education before practice so that the students can practice safety actions.

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공정안전관리 사업장의 열매체유 사용실태에 관한 연구 (A Study on the Actual Status of Heat Transfer oils in Industries for Process Safety Management)

  • 이근원;이주엽
    • 한국가스학회지
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    • 제18권5호
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    • pp.33-39
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    • 2014
  • 열매체유는 화학플랜트의 가열시스템, 열교환시스템, 특정한 가스공정, 사출성형 시스템 및 펄프 제지공정에 사용되고 있다. 열매체유는 열적 산화 분해에 잘 견디며 안전성이 뛰어나며, 열매체유가 누출이나 분출의 경우에는 점화원이 있을때 쉽게 점화된다. 본 연구에서는 공정안전관리 사업장의 화재 폭발 사고를 예방하기 위해서 열매체유의 사용 실태조사를 통해 안전관리 상태를 고찰하였다. 사업장의 공정시스템에서 사용된 열매체유의 사용실태는 개발된 설문지에 의해서 조사되었다. 본 연구 결과는 열매체유의 관리나, 열매체유 공정의 안전한 운전과 유지와 관련된 화재 폭발 사고 예방을 위한 안전관리 대책 수립에 활용될 수 있을 것이다.

국내 소프트웨어 개발 프로세스의 경쟁력 분석 (- Analysis of Competitive Power of Software Development Process of Korea -)

  • 유영관;박철수;이종무
    • 대한안전경영과학회지
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    • 제5권2호
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    • pp.165-174
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    • 2003
  • This paper analyzes the competitive power of domestic software industries focusing on the subjective rating of software development process. A survey is conducted to perform subjective evaluation of software development process of his/her company. Comparison between SPICE-experienced companies and non-experienced companies, between domestic companies and companies in developed countries are performed.

품질경영진단모델을 통한 프로세스 혁신에 관한 연구 (A Study on Process Innovation through Quality Management Diagnosis Model)

  • 김종국;유진삼;김창은
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 2012년 춘계학술대회
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    • pp.547-559
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    • 2012
  • This thesis introduced a model of diagnosing a company's quality management, and a process of achieving quality innovation based on the model. As for study methods, books and theses related to quality and process innovation were collected for investigation, a survey on internal employees to investigate major issues of quality and standard consciousness was conducted, and 5DP was discussed for balanced process analysis.

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비정규 공정에서 비모수 통계의 적용 (Implementation of Nonparametric Statistics in the Non-Normal Process)

  • 최성운
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 2012년 춘계학술대회
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    • pp.573-577
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    • 2012
  • Based on latest research, the parametric quality statistics cannot be used in non-normal process with demand pattern of many-variety and small-volume, since it involves extremely small sample size. The research proposes nonparametric quality statistics according to the number of lot or batch in the non-normal process. Additionally, the nonparametric Process Capability Index (PCI) is used with 14 identified non-normal distributions.

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사형제품 기계가공을 위한 안전금형 개발에 관한 연구 (A Study on Development of Safety Shell Molds for Precision Machining of Sand Mold Casting Product)

  • 최재훈;남승돈
    • 대한안전경영과학회지
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    • 제15권4호
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    • pp.179-184
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    • 2013
  • An accident from machine work is often fatal to the worker. This accident is mostly preventable through perfect process jig. In case of this machine work, however, the disaster frequently occurred because of the design which is not considered the beginning of product design, post-process and mass process of production. As for sand casting method, this has the merits of the production; the product is easily produced by manual labor. On the other hand, this method has the demerits of a bigger dimensional error contrary to other mass process of production. When the sand casting product is in machine work, there are various problems such as unsafe fix and excessive cutting, product desorption and rapid life depreciation of equipment and tools. Considering the characteristics of sand casting method, it is accepted as difficulty to improve the problems. In this study, it suggests shell mold method for mold instead of the machine work after the sand casting of the circle shape container product. And the surface accomplishes the following average of surface roughness Ra$9.94{\mu}m$ of machine work with the casting of flask mold by shell mold method. In accordance with the simplification of processing process and reducing the average thickness variation by mass production of product with detailed appearance, it has a good influence on safety accident prevention caused by production and damaged product. It is confirmed that making higher degree of size precision of all machine work product is possible to increase the safety and productivity, reduce the processing process and improve environment.

수소충전소용 유압식 압축기 안전성 시험에 관한 연구 (Hydraulic Compressor Safety Test for Hydrogen Stations)

  • 성혜진;황봄찬;최성준;김영규;조성민
    • 한국기계가공학회지
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    • 제19권11호
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    • pp.8-15
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    • 2020
  • The government has announced its Hydrogen Economy Roadmap to strengthen global competitiveness on the hydrogen economy by focusing on hydrogen fuel cell electric vehicles and fuel cells. In this regard, the interest on the economics and safety of the infrastructure of hydrogen stations has also increased. In this study, a test bed similar to an actual hydrogen charging facility was built, and a prototype of a piston-type compressor was modeled. In this model, the piston was hydraulically compressed to progressively test leakage, leakage rate, and durability and to check for any malfunction. Moreover, the leakage rate, cylinder leak performance, and compressor operation durability were evaluated for safety; it was confirmed that there were no abnormalities. Nevertheless, an investigation of the long-term use and operating pressure of the compressor is necessary to verify the safety of developing a100-MPa domestic compressor in the future.