• Title/Summary/Keyword: Process efficiency

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Analyzing the Impact of Inventory Management Performance on the Energy Efficiency in Korean Petrochemical Companies (재고관리성과가 에너지효율성에 미치는 영향에 대한 실증분석 : 국내 석유화학 기업을 대상으로)

  • Kim, Gilwhan;Lee, Jiwoong
    • Korean Management Science Review
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    • v.34 no.3
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    • pp.1-14
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    • 2017
  • This study empirically analyzes the impact of inventory management performance on the energy efficiency in Korean petrochemical companies. The concept of the distance function is used to define the energy efficiency and the estimation of the distance function is performed using the stochastic frontier analysis. The inventory turnover is selected as the variable indicating the inventory management performance of the company. The main results of this study are as follows. First, the inventory turnover has a positive impact on energy efficiency. Second, during the period over 2011~2015, while the gap in energy efficiency among the companies expanded, the average energy efficiency decreased. Third, the average energy efficiency in upstream process companies was greater than downstream process companies and the gap in energy efficiency among downstream process companies was greater than upstream process companies. Fourth, the average marginal effect of inventory turnover on energy efficiency increased gradually from 2011 to 2015. Finally, the average marginal effect of inventory turnover in downstream process companies was greater than upstream process companies, and the gap in the marginal effect of inventory turnover among downstream process companies was greater than upstream process companies. These results together imply the importance of inventory management in terms of energy efficiency.

Evaluation of Applicability and Economical Efficiency of Peroxone Process for Removal of Micropollutants in Drinking Water Treatment (정수처리에서 미량유해물질 제거를 위한 Peroxone 공정의 적용성 및 경제성 평가)

  • Son, Hee-Jong;Kim, Sang-Goo;Yeom, Hoon-Sik;Choi, Jin-Taek
    • Journal of Environmental Science International
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    • v.22 no.7
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    • pp.905-913
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    • 2013
  • We compared the applicability and economical efficiency of peroxone process with those of ozone process in the existing water treatment plant on downstream of Nakdong River. After comparing the peroxone process for removing geosmin with the ozone process in lab scale test, peroxone process showed much higher removal efficiency than the ozone process at the same ozone dosage. Proper range of $H_2O_2/O_3$ ratio were 0.5~1.0 and the half-life of geosmin was about 5.5~6.8 min when the $H_2O_2/O_3$ ratio was set to 0.5 during 1~2 mg/L of ozone dosage. Peroxone process could reduce the ozone dosage about 50 to maximum 30% for the same geosmin removal efficiency compared to the ozone process in the pilot scale test. In case of 1,4-dioxane treatment, peroxone process could have 3~4 times higher efficiency than ozone process at the same ozone dosage. The results of estimating the economical efficiency of ozone and peroxone process for treating geosmin and 1,4-dioxane by using pilot scale test, in case of the removal target was set to 85% for these two materials, the cost of peroxane process could be reduced about 1.5 times compared to ozone process, and in the same production cost peroxone process could have 2~3 times higher removal efficiency than ozone process. The removal efficiency by peroxone process showed a large difference depending on the physicochemical characteristics of target materials and raw water, therefore detailed examination should be carried out before appling peroxone process.

Efficiency Estimation of Process Plan Using Tolerance Chart

  • Kim I.H.;Dong Zuomin
    • Korean Journal of Computational Design and Engineering
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    • v.11 no.2
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    • pp.148-155
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    • 2006
  • This paper presents a new method for assessing the efficiency of production process plans using tolerance chart to lower production cost. The tolerance chart is used to predict the accuracy of a part that is to be produced following the process plan, and to carry out the quantitative measurement on the efficiency of the process plan. By comparing the values of design tolerances and their corresponding resultant tolerances calculated using the tolerance chart, the process plan that is incapable of satisfying the design requirements and the faulty production operations can be identified. Similarly, the process plan that imposes unnecessarily high accuracy and wasteful production operations can also be identified. For the latter, a quantitative measure on the efficiency of the process plan is introduced. The higher the unnecessary cost of the production, the poor is the efficiency of the process plan. A coefficient is introduced for measuring the process plan efficiency. The coefficient also incorporates two weighting factors to reflect the difficulty of manufacturing operations and number of dimensional tolerances involved. To facilitate the identification of the machining operations and the machined surfaces, which are related to the unnecessarily tight resultant tolerances caused by the process plan, a rooted tree representation of the tolerance chart is introduced, and its use is demonstrated. An example is presented to illustrate the new method. This research introduces a new quantitative process plan evaluation method that may lead to the optimization of process plans.

Treatment Efficiency and Organic Matter Characterization of Wastewater through Activated Sludge Process and Advanced Wastewater Treatment Process (활성슬러지공정과 고도처리공정에 따른 하수처리수의 처리효율과 유기물 특성)

  • Hong, JiHea;Sohn, Jinsik
    • Journal of Korean Society of Water and Wastewater
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    • v.18 no.6
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    • pp.807-813
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    • 2004
  • Wastewater was treated by two different treatment processes; activated sludge process and advanced wastewater treatment process (KNR process) using lab-scale experiment. Two treated wastewater showed good treatment efficiency of organic matter removal, up to 90% removal. Nitrogen and phosphorus were not effectively removed though activated sludge process, while KNR process showed good removal efficiency of nitrogen and phosphorus; 56% nitrogen removal and 95% phosphorus removal. KNR process showed better removal efficiency of organic matter, nitrogen, and phosphorus compared to activated sludge process. Organic matter characterization was tracked though measurement of UV scan, SUVA, and XAD fractionation. Treated wastewater showed higher SUVA value than wastewater influent, indicting less aromatic characteristic of organic matter. XAD fractionation showed hydrophilic fraction decreased though wastewater treatment, suggesting microbes preferentially digest hydrophilic and aliphatic molecules rather than hydrophobic and aromatic molecules of organic matter.

Factors affecting Phosphorus removal in BNR process applied Moving Bed Biofilm (유동상 생물막법을 적용한 BNR공법에서의 인제거 영향인자)

  • Park, Woon-Ji;Kim, Dong-Oog;Lee, Chan-Ki
    • Journal of Industrial Technology
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    • v.26 no.B
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    • pp.3-10
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    • 2006
  • In this study, the of MBBR(moving bed biofilm reactor) process for Phosphorus Removal efficiency depending on seasons and the factors affecting phosphorus removal efficiency in the process is evaluated. As a result of experiment, T-P removal efficiency has its highest value in winter, (80.8%). and T-P removal efficiency has its lowest value in autumn, (49%). Optimum SRT for Phosphorus Removal revealed is about 8.8 days and process performs more efficiently as the temperature decreases. It is accepted that nitrate to anaerobic zone is affecting the Phosphorus removal process. With increasing the organic loading rate, Phosphorus removal efficiency also increases. Also, an experiment has been conducted to find out the highest efficiency according to Media existence and it has revealed that Media addition provides better phosphate removal.

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Analysis of Business Process Efficiency Based on Task assignments (BPM에서 업무할당방식이 업무효율성에 미치는 영향)

  • Wang, Zhen-Guo;Bae, Hye-Rim
    • Korean Management Science Review
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    • v.26 no.1
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    • pp.127-136
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    • 2009
  • This paper purposes analyzing how task assignments influence on business process efficiency, and improving business process efficiency in Business Process Management (BPM) environments. For this purpose, task assignment is categorized into dynamic assignment and static assignment. Dynamic assignment binds a user to a task at process run-time, whereas static assignments assigns a task to a user at process build-time. So far, the influence of task assignment methods has not been studied. We, in this paper, analyze the business process efficiency using two different assigning rule, in terms of cycle time as a efficiency measure. The comparison result can provide a guideline for a company who wants to employ commercial BPM systems.

A Study on the Municipal Wastewater Treatment Using Biofilm Process (생물막공법을 이용한 도시하수처리에 관한 연구)

  • Kwak, Byung Chan;Tak, Seong Jae;Kim, Nam Cheon;HWang, Yong Woo
    • Journal of Korean Society of Water and Wastewater
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    • v.14 no.1
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    • pp.62-75
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    • 2000
  • Most of biological treatment to remove contaminants in municipal wastewater have been conducted by activated sludge process. But, the process have several probIems such as enormous site needed for construction of treatment facilities, unstable treatment due to limited ability to control load fluctuation, frequent sludge bulking and appearance of lots of surplus sludge. In this study, the experiments were performed through submerging biofilm of PEPP media in existing aeration tank with raw water from municipal wastewater treatment plant and then submerging PVDC and PEPP media, different from shape and chemical peculiarity in anoxic reactor. Throughout the experience, nutrient removal efficiency according to HRT, nitrogen phosphorous removal efficiency, behavior of nitrogen and dewatering efficiency have been compared and analysed with those of activated sludge process. As the results, BOD removal efficiency according to BOD volumetric load and F/M ratio was not found any differency in two processes, but was decreased below 90% as going along the condition of high load in activated sludge process. Kinetic coefficient was $K_{max}=1.162day^{-1}$, $K_s=53.77mg/L$, $Y=0.166mgVSS/mgBOD_{rem}$. and $K_d=0.019day^{-1}$. It was found that the removal efficiency, even though in aerobic condition, in biofilm process equipped anoxic reactor was higher than the one in activated sludge process within the range of 70~80%, and became better as HRT increased. Phosphorous removal efficiency was not found any differency in two processes. In biofilm process, treament efficiency even in conditions of high load was not decreased, because the biomass concentration could be maintained in high condition compared with activated sludge process. As HRT increased, suspended and attached biomass was increased and the other hand, F/M ratio was decreased as biomass' increasing. Biomass thickness was increased. from $10.43{\mu}m$ to $10.55{\mu}m$ as HRT increased and density of biomass within $40.79{\sim}41.16mg/cm^2$. The results also present that the dewatering efficiency of sludge generated in biofilm process was higher than in activated sludge process, and became better as HRT increased.

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Numerical analysis of injection molding for filling efficiency on ultrasonic process

  • Lee, Jae-Yeol;Kim, Nak-Soo;Lee, Jae-Wook
    • Korea-Australia Rheology Journal
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    • v.20 no.2
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    • pp.79-88
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    • 2008
  • In this study, we focus on the improvement of the filling efficiency in injection molding by application of ultrasonic vibration. While studies about the filling efficiency of typical filling processes in the injection molding have been widely performed, there have been only few studies about the filling efficiency of an ultrasonic process. The effect of the ultrasonic vibration is an important process condition, which influences the flow characteristics of polymer melt. This new condition even affects well-known injection conditions such as cavity pressure, injection temperature and mold temperature. For this study, we carried out a numerical analysis by appropriate modeling and analysis of the ultrasonic process in the filling process. To verify this numerical analysis, we compared the numerical results with the experimental data. Also, we analyzed the filling process in a thin cavity using this numerical analysis. To understand the flow characteristics of polymer melt in the ultrasonic process, we substituted real and complex vibration conditions with simplified and classified conditions according to the position of vibrating cavity surfaces and the phase difference between two opposing cavity surfaces. We also introduced MFR (melt flow ratio) as a new index to estimate the filling efficiency in the ultrasonic process.

Technology for Efficiency Enhancement of Crystalline Si Solar Cell using Nano Imprint Process (나노 임프린트 공정을 이용한 결정형 실리콘 태양전지 효율 향상 기술)

  • Cho, Young Tae;Jung, Yoon Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.5
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    • pp.30-35
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    • 2013
  • In order to increase cell efficiency in crystalline silicon solar cell, reduction of light reflection is one of the essential problem. Until now silicon wafer was textured by wet etching process which has random patterns along crystal orientation. In this study, high aspect ratio patterns are manufactured by nano imprint process and reflectance could be minimized under 1%. After that, screen printed solar cell was fabricated on the textured wafer and I-V characteristics was measured by solar simulator. Consequently cell efficiency of solar cell fabricated using the wafer textured by nano imprint process increased 1.15% than reference solar cell textured by wet etching. Internal quantum efficiency was increased in the range of IR wave length but decreased in the UV wavelength. In spite of improved result, optimization between nano imprinted pattern and solar cell process should be followed.

Treatment of Industrial Wastewater including 1,4-Dioxane by Fenton Process and Electrochemical Iron Redox Reaction Process (Fenton공정과 철 이온의 전기적 산화·환원 반응을 이용한 공정에서 1,4-Dioxane을 포함하는 산업폐수 처리에 관한 연구)

  • Lee, Sang Ho;Kim, Pan Soo
    • Journal of Korean Society of Water and Wastewater
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    • v.21 no.4
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    • pp.375-383
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    • 2007
  • Treatment efficiency research was performed using Fenton process and the electrochemical process in the presence of ferrous ion and hydrogen peroxide for the industrial wastewater including 1,4-Dioxane produced during polymerization of polyester. The Fenton process and the electrochemical Iron Redox Reaction (IRR) process were applied for this research to use hydroxyl radical as the powerful oxidant which is continuously produced during the redox reaction with iron ion and hydrogen peroxide. The results of $COD_{Cr}$ and the concentration of 1,4-Dioxane were compared with time interval during the both processes. The rapid removal efficiency was obtained for Fenton process whereas the slow removal efficiency was occurred for the electrochemical IRR process. The removal efficiency of $COD_{Cr}$ for 310 minutes was 84% in the electrochemical IRR process with 1,000 mg/L of iron ion concentration, whereas it was 91% with 2,000 mg/L of iron ion concentration. The lap time to remove all of 1,4-Dioxane, 330 mg/L in the wastewater took 150 minutes with 1,000 mg/L of iron ion concentration, however it took 120 minutes with 2,000 mg/L of iron ion concentration in the electrochemical IRR process.